Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 147
1GR-FE ENGINE MECHANICAL – TIMING CHAIN
EM–21
EM
Apply MP grease
23 (235, 17)
x9
23 (235, 17)
x15
23 (235, 17)
x2
250 (2,549, 184)
10 (102, 7.4)
60 (612, 44)
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
O-RING
CHAIN SUB-ASSEMBLY
CHAIN TENSIONER SLIPPER
CRANKSHAFT PULLEY
NO. 1 CHAIN TENSIONER ASSEMBLY
NO. 2 CHAIN VIBRATION
DAMPER
TIMING CHAIN OR BELT COVER SUB-ASSEMBLY
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL
NO. 1 IDLE GEAR
NO. 2 IDLE GEAR SHAFT
NO. 1 IDLE GEAR SHAFT
A113591E02
EM–22
1GR-FE ENGINE MECHANICAL – TIMING CHAIN
EM
REMOVAL
1.
REMOVE BATTERY
2.
DRAIN ENGINE COOLANT (See page
3.
DRAIN ENGINE OIL (See page
)
4.
REMOVE POWER STEERING LINK ASSEMBLY (for
2WD)
Refer to the procedures up to "REMOVE POWER
STEERING LINK ASSEMBLY" (See page
).
5.
REMOVE POWER STEERING LINK ASSEMBLY (for
4WD)
Refer to the procedures up to "REMOVE POWER
STEERING LINK ASSEMBLY" (See page
).
6.
REMOVE FRONT DIFFERENTIAL CARRIER
ASSEMBLY (for 4WD)
Refer to the procedures up to "REMOVE FRONT
DIFFERENTIAL CARRIER ASSEMBLY" (See page
).
7.
REMOVE FAN
Refer to the procedures up to "REMOVE FAN PULLEY"
(See page
8.
REMOVE GENERATOR ASSEMBLY
Refer to the procedures up to "REMOVE GENERATOR
ASSEMBLY" (See page
9.
SEPARATE COOLER COMPRESSOR ASSEMBLY
(See page
10. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
(a) Remove the 5 bolts, then remove the V-ribbed belt
tensioner.
11. REMOVE OIL LEVEL GAUGE GUIDE
(a) Remove the oil level gauge.
(b) Remove the bolt and pull out the oil level gauge
guide.
(c) Remove the O-ring from the oil level gauge guide.
12. SEPARATE VANE PUMP ASSEMBLY
(a) Disconnect the power steering pressure switch
connector.
(b) Remove the 2 bolts, then separate the vane pump.
NOTICE:
Do not hit the pulley with other parts when
separating the vane pump.
HINT:
The vane pump is suspended securely.
A076445E01
A076444
1GR-FE ENGINE MECHANICAL – TIMING CHAIN
EM–23
EM
13. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Remove the 2 bolts, then remove the No. 2 idler
pulleys.
14. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY
(a) Remove the bolt, then remove the No. 1 idler pulley.
15. REMOVE CRANKSHAFT PULLEY
(a) Using SST, hold the crankshaft pulley and loosen
the pulley set bolt.
SST
09213-54015 (91651-60855), 09330-00021
(b) Using the pulley set bolt and SST, remove the
crankshaft pulley.
SST
09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05030)
16. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY
(a) Remove the 10 bolts and 2 nuts.
A076338E01
“DOUBLE”
A076438E01
SST
A072947E02
SST
A072948E01
A072949E01
EM–24
1GR-FE ENGINE MECHANICAL – TIMING CHAIN
EM
(b) Insert the blade of SST between the oil pan and No.
2 oil pan, cut off applied sealer and remove the No.
2 oil pan.
SST
09032-00100
NOTICE:
•
Be careful not to damage the contact
surfaces of the oil pan and No. 2 oil pan.
•
Be careful not to damage the No. 2 oil pan
flange.
17. REMOVE OIL STRAINER SUB-ASSEMBLY
(a) Remove the 2 nuts, then remove the oil strainer and
gasket.
18. REMOVE OIL PAN SUB-ASSEMBLY
(a) Remove the 4 housing bolts.
(b) Remove the flywheel housing under cover.
(c) Remove the 17 bolts and 2 nuts.
(d) Using a screwdriver, remove the oil pan by prying
between the oil pan and cylinder block.
NOTICE:
Be careful not to damage the contact surfaces of
the cylinder block and oil pan.
(e) Remove the O-ring from the oil pump.
19. REMOVE AIR CLEANER ASSEMBLY (See page
)
20. REMOVE THROTTLE BODY BRACKET (See page
SST
A072950E02
A072951E01
Flywheel Housing
Under Cover
A076446E01
A072952E01
Pry
G036806E01
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