Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 123

ES–440

1GR-FE ENGINE CONTROL SYSTEM – KNOCK SENSOR

ES

2.

INSTALL NO. 1 WATER OUTLET PIPE
(a) Install the water outlet pipe with the 3 bolts.

Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)

(b) Install the 4 wire harness clamps.

3.

CONNECT HEATER WATER INLET HOSE
(a) Connect the heater water inlet hose to the water

outlet pipe.

4.

INSPECT CYLINDER HEAD SET BOLT (See page

EM-

75

)

5.

INSTALL CYLINDER HEAD GASKET (See page

EM-

92

)

6.

INSTALL CYLINDER HEAD SUB-ASSEMBLY (See
page

EM-92

)

7.

INSTALL NO. 2 CAMSHAFT BEARING (See page

EM-

93

)

8.

INSTALL CAMSHAFTS (for Bank 1) (See page

EM-93

)

9.

INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY (See
page

EM-94

)

10. INSTALL CAMSHAFT TIMING GEARS AND NO. 2

CHAIN (for Bank 1) (See page

EM-95

)

11. INSTALL WATER BY-PASS JOINT RR (See page

EM-

95

)

12. INSTALL INTAKE MANIFOLD (See page

EM-96

)

13. CONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY (See

page

FU-19

)

14. CONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY (See

page

FU-17

)

15. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH

(See page

EM-97

)

16. INSTALL MANIFOLD STAY (See page

EM-97

)

17. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See

page

EM-97

)

18. INSTALL NO. 2 FRONT EXHAUST PIPE ASSEMBLY

(See page

EM-99

)

19. INSTALL EXHAUST PIPE STOPPER BRACKET (for

4WD)

20. INSTALL NO. 1 COOL AIR INLET (See page

EM-99

)

G036164E01

A076171E01

1GR-FE ENGINE CONTROL SYSTEM – KNOCK SENSOR

ES–441

ES

21. INSTALL CHAIN SUB-ASSEMBLY

Refer to the procedures up to "INSTALL CHAIN
TENSIONER SLIPPER" (See page

EM-27

).

22. CHECK FOR FUEL LEAKAGE

23. CHECK FOR EXHAUST GAS LEAKAGE

24. INSPECT IGNITION TIMING (See page

EM-1

)

25. INSPECT ENGINE IDLING SPEED (See page

EM-2

)

26. INSPECT COMPRESSION (See page

EM-3

)

27. INSPECT CO/HC (See page

EM-3

)

28. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

(See page

SP-2

)

ES–442

1GR-FE ENGINE CONTROL SYSTEM – EFI RELAY

ES

EFI RELAY

ON-VEHICLE INSPECTION

1.

DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL

2.

REMOVE EFI RELAY
(a) Remove the relay block cover upper.
(b) Remove the EFI relay.

3.

INSPECT EFI RELAY
(a) Check the resistance.

(1) Using an ohmmeter, measure the resistance

between the terminals.
Standard resistance

If the result is not as specified, replace the EFI
relay.

4.

INSTALL EFI RELAY
(a) Install the EFI relay.
(b) Install the relay block cover upper.

5.

CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

Relay Block Cover

EFI Relay

A126393E03

5

1

3

2

3

5

1

2

A126370

Tester Connection

Specified Condition

3 - 5

10 k

Ω or higher

Below 1

Ω

(Battery voltage applied to terminals 1 and 2)

1GR-FE ENGINE CONTROL SYSTEM – CIRCUIT OPENING RELAY

ES–443

ES

CIRCUIT OPENING RELAY

ON-VEHICLE INSPECTION

1.

DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL

2.

REMOVE CIRCUIT OPENING RELAY
(a) Remove the relay block cover upper.
(b) Remove the circuit opening relay.

3.

INSPECT CIRCUIT OPENING RELAY
(a) Check the resistance.

(1) Using an ohmmeter, measure the resistance

between the terminals.
Standard resistance

If the result is not as specified, replace the
circuit opening relay.

4.

INSTALL CIRCUIT OPENING RELAY
(a) Install the circuit opening relay.
(b) Install the relay block cover upper.

5.

CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

Relay Block Cover

Circuit Opening Relay

A126393E02

5

1

3

2

3

5

1

2

A126370

Tester Connection

Specified Condition

3 - 5

10 k

Ω or higher

Below 1

Ω

(Battery voltage applied to terminals 1 and 2)