Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 480
SERVICE SPECIFICATIONS – DIFFERENTIAL
SS–43
SS
DIFFERENTIAL
SERVICE DATA
FRONT DIFFERENTIAL CARRIER
Companion flange vertical runout
Maximum: 0.10 mm (0.0039 in.)
Companion flange lateral runout
Maximum: 0.10 mm (0.0039 in.)
Drive pinion preload (at start of torque)
New bearing: 0.98 to 1.75 N*m (10to 16 kgf*cm, 8.7 to 14 in.*lbf)
Reused bearing: 0.49 to 0.78 N*m (5 to 8 kgf*cm, 4.3 to 6.9 in.*lbf)
Total preload (Drive pinion preload plus)
0.22 to 0.85 N*m (6 to 9 kgf*cm, 1.9 to 7.7 in.*lbf)
Drive pinion to ring gear backlash
0.11 to 0.21 mm (0.0043 to 0.0083 in.)
Side gear backlash
0.15 mm (0.0059 in.)
Carrier oil seal drive in depth
3.9 to 4.8 mm (0.153 to 0.0189 in.)
Side oil seal drive in depth
LH side: -0.45 to 0.45 mm (-0.0177 to 0.0177in.)
RH side: 4.8 to 5.8 mm (0.189 to 0.2284 in.)
w/A.D.D. type: Differential clutch sleeve to clutch sleeve fork clearance
Maximum: 0.35 m (0.0138 in.)
Side gear thrust washer thickness mm (in.)
1.48 to 1.52 (0.0583 to 0.0568)
1.53 to 1.57 (0.0602 to 0.0618)
1.58 to 1.62 (0.0622 to 0.0638)
1.63 to 1.67 (0.0642 to 0.0657)
1.68 to 1.72 (0.0661 to 0.0677)
1.73 to 1.77 (0.0681 to 0.0697)
1.78 to 1.82 (0.0701 to 0.0717)
1.83 to 1.87 (0.0720 to 0.0736)
1.88 to 1.92 (0.0740 to 0.0756)
Side bearing adjusting washer thickness mm (in.)
1.57 to 1.59 (0.0618 to 0.0626)
1.59 to 1.61 (0.0626 to 0.0634)
1.61 to 1.63 (0.0634 to 0.0642)
1.63 to 1.65 (0.0642 to 0.0650)
1.65 to 1.67 (0.0650 to 0.0657)
1.67 to 1.69 (0.0657 to 0.0665)
1.69 to 1.71 (0.0665 to 0.0673)
1.71 to 1.73 (0.0673 to 0.0681)
1.73 to 1.75 (0.0681 to 0.0689)
1.75 to 1.77 (0.0689 to 0.0697)
1.77 to 1.79 (0.0697 to 0.0705)
1.79 to 1.81 (0.0705 to 0.0713)
1.81 to 1.83 (0.0713 to 0.0720)
1.83 to 1.85 (0.0720 to 0.0728)
1.85 to 1.87 (0.0728 to 0.0736)
1.87 to 1.89 (0.0736 to 0.0744)
1.89 to 2.01 (0.0744 to 0.0791)
2.01 to 2.03 (0.0791 to 0.0799)
2.03 to 2.05 (0.0791 to 0.0807)
2.05 to 2.07 (0.0807 to 0.0815)
2.07 to 2.09 (0.0815 to 0.0822)
2.09 to 2.11 (0.0822 to 0.0830)
2.11 to 2.13 (0.0830 to 0.0839)
2.13 to 2.15 (0.0839 to 0.0846)
2.15 to 2.17 (0.0846 to 0.0854)
SS–44
SERVICE SPECIFICATIONS – DIFFERENTIAL
SS
REAR DIFFERENTIAL
Drive pinion bearing adjusting washer thickness mm (in.)
1.69 to 1.71 (0.0665 to 0.0673)
1.72 to 1.74 (0.0677 to 0.0685)
1.75 to 1.77 (0.0689 to 0.0697)
1.78 to 1.80 (0.0700 to 0.0709)
1.81 to 1.83 (0.0713 to 0.0720)
1.84 to 1.86 (0.0724 to 0.0732)
1.87 to 1.89 (0.0736 to 0.0744)
1.90 to 1.92 (0.0748 to 0.0756)
1.93 to 1.95 (0.0760 to 0.0768)
1.96 to 1.98 (0.0772 to 0.0780)
1.99 to 2.01 (0.0783 to 0.0791)
2.02 to 2.04 (0.0795 to 0.0803)
2.05 to 2.07 (0.0807 to 0.0815)
2.08 to 2.10 (0.0819 to 0.0827)
2.11 to 2.13 (0.0831 to 0.0839)
2.14 to 2.16 (0.0843 to 0.0850)
2.17 to 2.19 (0.0854 to 0.0862)
2.20 to 2.22 (0.0866 to 0.0874)
2.23 to 2.25 (0.0878 to 0.0886)
2.26 to 2.28 (0.0890 to 0.0898)
2.29 to 2.31 (0.0902 to 0.0909)
2.32 to 2.34 (0.0913 to 0.0921)
Companion flange vertical runout
Maximum: 0.10 mm (0.0039 in.)
Companion flange lateral runout
Maximum: 0.10 mm (0.0039 in.)
Drive pinion preload (at start of torque)
New bearing: 1.05 to 1.64 N*m (11to 17 kgf*cm, 9.3 to 15 in.*lbf)
Reused bearing: 0.56 to 0.85 N*m (6 to 9 kgf*cm, 4.9 to 7.5 in.*lbf)
Total preload (Drive pinion preload plus)
0.39 to 0.59 N*m (4 to 6 kgf*cm, 3.4 to 5.2 in.*lbf)
Ring gear runout
Maximum: 0.07 mm (0.0028 in.)
Ring gear backlash
0.13 to 0.18 mm (0.0051 to 0.0071 in.)
Side gear backlash
0.05 to 0.20 mm (0.0020 to 0.0080 in.)
Differential case runout
Maximum: 0.07 mm (0.0028 in.)
Rear differential front oil seal drive in depth
0.55 to 1.45 mm (0.0213 to 0.0567 in.)
Differential lock type: Side gear thrust washer thickness mm (in.)
0.90 mm (0.059 in.)
1.00 mm (0.039 in.)
1.10 mm (0.043 in.)
1.20 mm (0.047 in.)
1.30 mm (0.051 in.)
Tooth contact pattern adjusting washer thickness mm (in.)
1.69 to 1.71 (0.0665 to 0.0673)
1.72 to 1.74 (0.0677 to 0.0685)
1.75 to 1.77 (0.0689 to 0.0709)
1.78 to 1.80 (0.0713 to 0.0720)
1.81 to 1.83 (0.0724 to 0.0732)
1.84 to 1.86 (0.0736 to 0.0744)
1.87 to 1.89 (0.0748 to 0.0756)
1.90 to 1.92 (0.0760 to 0.0768)
1.93 to 1.95 (0.0772 to 0.0780)
1.96 to 1.98 (0.0783 to 0.0791)
1.99 to 2.01 (0.0795 to 0.0803)
2.02 to 2.04 (0.0807 to 0.0815)
2.05 to 2.07 (0.0819 to 0.0827)
2.08 to 2.10 (0.0831 to 0.0839)
2.11 to 2.13 (0.0843 to 0.0839)
2.14 to 2.16 (0.0843 to 0.0850)
2.17 to 2.19 (0.0854 to 0.0862)
2.20 to 2.22 (0.0866 to 0.0874)
2.23 to 2.25 (0.0878 to 0.0886)
2.26 to 2.28 (0.0890 to 0.0898)
2.29 to 2.31 (0.0902 to 0.0909)
2.32 to 2.34 (0.0913 to 0.0921)
SERVICE SPECIFICATIONS – DIFFERENTIAL
SS–45
SS
TORQUE SPECIFICATIONS
FRONT DIFFERENTIAL CARRIER
REAR DIFFERENTIAL CARRIER
Part tightened
N*m
kgf*cm
ft.*lbf
Differential breather hose x
Differential carrier
13
133
10
No. 3 differential support x No. 1
differential mount nut
87
887
64
No. 3 differential support x
Differential carrier
108
1,100
80
No. 2 differential support x
Differential carrier
160
1,630
118
No. 1 differential support x
Differential carrier
186
1,900
137
Differential tube x Differential
carrier
110
1,120
81
Differential tube x Differential
vacuum actuator
21
210
15
Drive pinion companion flange x
Drive pinion
370
3,770
273
Differential side bearing retainer x
Differential carrier
50
510
37
Differential case x Differential rig
gear
97
985
71
Differential carrier x Drain lug
65
660
48
Differential carrier x Filler plug
39
400
29
Part tightened
N*m
kgf*cm
ft.*lbf
Axle housing x Drain plug
Axle housing x Filler plug
49
500
36
Differential carrier x Propeller
shaft
88
899
65
Drive pinion companion flange
nut x Differential drive pinion
370
3,770
273
Bearing cap x Differential bearing
adjusting nut lock
13
130
9
Differential case x Differential ring
gear
97
985
71
RH differential case x LH
differential case (Differential lock
type)
47
480
35
SS–46
SERVICE SPECIFICATIONS – AXLE
SS
AXLE
SERVICE DATA
Front axle hub bearing backlash
Maximum
0.05 mm (0.0020 in.)
Front axle hub bearing runout
Maximum
0.05 mm (0.0020 in.)
Rear axle shaft bearing backlash
Maximum
0.05 mm (0.0020 in.)
Rear axle shaft bearing runout
Maximum
0.05 mm (0.0020 in.)
Rear axle shaft runout
Maximum
1.5 mm (0.0591 in.)
Rear axle shaft flange runout
Maximum
0.05 mm (0.0020 in.)
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