Audi TT (2007 year). Manual — part 10
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Secure engine to engine and gearbox support -VAS 6095- us‐
ing engine and gearbox support -VW 540- .
3. Securing engine to engine and gearbox support
31
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4
Installing engine
Tightening torques
Note
♦
Tightening torques apply only to lightly greased, oiled,
phosphated or black-finished nuts and bolts.
♦
Additional lubricants such as engine or gearbox oil may be
used, but do not use lubricants containing graphite.
♦
Do not use degreased parts.
♦
Tolerance for tightening torques ± 15 %.
Further tightening torques
Component
Nm
Bolts/nuts
M6
10
M7
15
M8
20
M10
40
M12
65
32
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Securing manual gearbox to engine
Item
Bolt
1
Nm
1
2)
M12x55
80
2
2)
M12x165
80
3
M10x105
40
4
M10x50
40
5
3)
M12x65
80
A
Dowel sleeves for centralising
•
1)
Renew bolts.
•
2)
Bolt with M8 threaded pin
•
3)
Screwed into gearbox from engine side
Installation is carried out in the reverse order; note the following:
• Engine/gearbox assembly attached to engine bracket -
T10012- .
Note
♦
Renew the bolts tightened with specified tightening angle.
♦
Renew self-locking nuts and bolts as well as seals, gaskets
and O-rings.
♦
Hose connections and air pipes and hoses must be free of oil
and grease before assembly.
♦
Secure all hose connections with the correct type of hose clips
(same as original equipment) ⇒ Electronic parts catalogue .
♦
To secure the air hoses at their connections, spray rust re‐
mover onto the worm thread of the used hose clips before
installing.
♦
Fit all cable ties in the original positions when installing.
– If not already fitted, install dowel sleeves for centring engine
and gearbox in cylinder block.
– Ensure that intermediate plate is engaged on sealing flange
and pushed onto dowel sleeves -arrows-.
– Remove needle bearing in crankshaft if fitted
clutch plate splines ⇒ Electronic parts catalogue .
– Make sure that clutch plate is properly centred.
– Secure gearbox to engine.
– Guide engine/gearbox assembly into body.
4. Installing engine
33
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Initially hand-tighten bolts -arrows- for assembly mounting
(engine end) as far as stop.
.
34
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