Foton Series Light Bus. Service Manual — part 2
OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
·8·
Table 1-15 Volume data
Model
BJ64
86
B1D
WA
BJ64
86
B1D
WA-
1
BJ64
86
B1D
WA-
2
BJ64
86
B1D
WA-
3
BJ64
86
B1D
WA-
4
BJ64
86
B1D
WA-
5
BJ64
86
B1D
WA-
6
BJ64
86
B1D
WA-
7
BJ64
86
B1D
WA-
8
BJ64
86
B1D
WA-
9
BJ65
16
B1D
WA
BJ65
16
B1D
WA-
1
BJ65
16
B1D
WA-
2
BJ65
16
B1D
WA-
3
BJ65
16
B1D
WA-
4
BJ64
86
B1D
WC
Fuel tank (L)
65
Fuel (#)
Better than 93# non lead gasoline
Engine
lubrication
system (L)
4.2
Oil
SE class 10W/30or 15W/40
Engine cooling
system (L)
10.1
Coolant
Ethylene anti-freezer(or anti corrosive anti frezer,do notuse alcoholic anti freezer area)
Transmission
(L)
2.0
6.5
Transmission
oil type
Gear oil GL-5 80W/90 in north (cold) china,85W/90for other area
Rear axle(L)
2.2
Table 1-16 Volume data
Model
BJ6
486
B1D
XA-
1
BJ64
86B1
DXA
-2
BJ64
86J1F
1B
BJ64
86H2
F1
BJ65
16BD
XA-1
BJ65
16BD
XA-3
BJ64
86J1F
2B
BJ64
86HJ
1F2B
BJ64
86H2
F2
BJ64
86B1
DXA
BJ64
86B1
DXA
BJ65
16B1
DXA
-2
BJ65
16B1
DXA
-4
BJ65
16B1
DXA
-5
BJ65
16B1
DXA
-6
Rear
axle
oil
Gera GL-5 80W/90in north (cold )china ,85W/90for other area
Brake
system (L)
1
Brake fluid
V -3 –QC/T670 – 2000
Battery
At 20℃: concentration 1.28 (full charged)
;1.16(charged 50%);1.06(discharged, max current
15A during quick charging; 5A during slow charging
Refrigerant
(g)
1400
1150
Refrigerant
type
R134a
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Chapter 1 Main Data and Specification of VIEW Series Light-bus
·9·
Table 1-17 Volume data
Model
BJ6486
FB
BJ6486
FB
BJ6486
H1F
BJ6486
H2F
BJ6486
H2FB
BJ6486
FB
BJ6486
HJ1FB
BJ6486
J1FB
BJ6486
J1FC
BJ6486
HJ1FC
Gear oil
Gear oil GL-5 80W/90in north (cold china,85W/90 for other aera
Brake
system (L)
1
Brake fluid
JG3# composed brake fluid
Battery
At 20℃: concentration 1.28 (full charged)
;1.16(charged 50%);1.06(discharged, max current
15A during quick charging; 5A during slow charging
Refrigerant
(g)
1500
Refrigerant
type
R134a
Table 1-18 Volume data
Model
BJ648
6
B1D
WA
BJ648
6
B1D
WA-1
BJ648
6
B1D
WA-2
BJ648
6
B1D
WA-3
BJ648
6
B1D
WA-4
BJ648
6
B1D
WA-5
BJ648
6
B1D
WA-6
BJ648
6
B1D
WA-7
BJ648
6
B1D
WA-8
BJ648
6
B1D
WA-9
BJ651
6
B1D
WA-2
BJ651
6
B1D
WA-3
BJ651
6
B1D
WA-4
BJ648
6
B1D
WC
Rear axle
oil
Rear oil GL-5 80W/90,innorth (cold )china 85W/90 other area
Brake
system(L)
1
Brake fluid
V-3-QC/T670-2000
Battery
At 20℃: concentration 1.28 (full charged)
;1.16(charged 50%);1.06(discharged, max current
15A during quick charging,5A during slow charging
Refrigerant
(g)
1500
Refrigerant
type
R134a
Table 1-19 Adjustment data
Model
BJ648
6
B1DX
A-1
BJ64
86
B1D
XA-2
BJ64
86
J1F1
B
BJ64
86
H2F1
BJ65
16
BDX
A-1
BJ65
16
BDX
A-3
BJ65
16
BDX
A-5
BJ651
6
BDX
A-4
BJ64
86
J1F2
B
BJ64
86
HJ1F
2B
BJ64
86
H2F2
BJ64
86
B1D
XA
BJ65
16
B1D
XA
BJ651
6
B1D
XA
Spark
plug
clearance (mm)
0.7~0.8
1.1
Belt
deflection
(mm)
5~7
←
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OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
·10·
Model
BJ648
6
B1DX
A-1
BJ64
86
B1D
XA-2
BJ64
86
J1F1
B
BJ64
86
H2F1
BJ65
16
BDX
A-1
BJ65
16
BDX
A-3
BJ65
16
BDX
A-5
BJ651
6
BDX
A-4
BJ64
86
J1F2
B
BJ64
86
HJ1F
2B
BJ64
86
H2F2
BJ64
86
B1D
XA
BJ65
16
B1D
XA
BJ651
6
B1D
XA
Free
travel
--
clutch pedal (mm)
5~15
←
Free travel-- brake
pedal (mm)
1~3
←
Free
angle
of
steering wheel (°)
≤20(from center to left)
←
Toe-in (mm)
3±1
←
Camber (°)
-0°20’ ±30’
←
Kingpin
inclination
10°50’ ±30’
←
Caster (°)
1°15’ ±30’
←
Engine
Model
4G64S4M
2RZ-E
Type
In-line, water cooling ,four cylinders,four strokes, electronic control multi-point injection
gasoline engine
Bore× stroke(mm
×mm)
86.5×100
95×86
Displacement
2.350
2.438
Table 1-20 Adjustment data
Model
BJ6486
FB
BJ6486
HFB
BJ6486
H1F
BJ6486
H2F
BJ6486
H2FB
BJ6486
HFB
BJ6486
HJ1FB
BJ6486
J1FB
BJ6486
J1FC
BJ6486
HJ1FC
Spark plug clearance
(mm)
0.8~1.0
Belt deflection(mm)
5~7
Free travel of clutch
pedal (mm)
5~15
Free travel of brake
pedal (mm)
1~3
Steering wheel free
angle (°)
≤20(From center to left)
Toe-in (mm)
3±1
Camber(°)
-0°20’ ±30′
Kingpin inclination
10°50’ ±30′
Caster(°)
1°15’ ±30′
Engine
-------------------------------------------------------------------------------------------------------------------------------------------------------------
Chapter 1 Main Data and Specification of VIEW Series Light-bus
·11·
Model
BJ6486
FB
BJ6486
HFB
BJ6486
H1F
BJ6486
H2F
BJ6486
H2FB
BJ6486
HFB
BJ6486
HJ1FB
BJ6486
J1FB
BJ6486
J1FC
BJ6486
HJ1FC
Model
491EQ
Type
Vertical ,in-line water cooling .four cylinder ,four strokes, electronic control one-point
injection gasoline engine
Bore × stroke(mm×
mm)
91×86
Displacement(L)
2.237
Note :“←” same as indicated value
Table1-21 Adjustment data
Model
BJ6486
B1DWA
BJ6486
B1DWA-1
BJ6486
B1DWA-2
BJ6486
B1DWA-3
BJ6486
B1DWA-4
BJ6486
B1DWA-5
BJ6486
B1DWA-6
BJ6486
B1DWA-7
Spark plug clearance
(mm)
0.8~1.0
Belt deflection (mm)
5~7
Free travel of clutch
pedal (mm)
5~15
Free travel of brake
pedal(mm)
1~3
Steering wheel free
angle (°)
≤20(from center to lift)
Toe in (mm)
3±1
Camber (°)
-0°20’ ±30′
Kingpin incliniation
(°)
10°50’ ±30′
Caster (°)
1°15’ ±30′
Engine
Model
491EQ1
Type
In-line, water cooling, four cylinders, four strokes, electronic control multi –point Injection
gasoline engine
Bore×stroke
(mm×mm)
91×86
Displacement(L)
2.237
Table1-22 Adjustment data
Model
BJ6486
B1DWA-8
BJ6486
B1DWA-9
BJ6516
B1DWA
BJ6516
B1DWA-1
BJ6516
B1DWA-2
BJ6516
B1DWA-3
BJ6516
B1DWA-4
BJ6486
B1DWC
Spark plug clearance
(mm)
0.8~1.0
Belt deflection (mm)
5~7
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OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
·12·
Model
BJ6486
B1DWA-8
BJ6486
B1DWA-9
BJ6516
B1DWA
BJ6516
B1DWA-1
BJ6516
B1DWA-2
BJ6516
B1DWA-3
BJ6516
B1DWA-4
BJ6486
B1DWC
Free travel of clutch
pedal (mm)
5~15
Free travel of brake
pedal (mm)
1~3
Steering wheel free
angle (°)
≤20(from center to left)
Toe- in (mm)
3±1
Camber (°)
-0°20’ ±30′
Kingpin inclination
10°50’ ±30′
Caster (°)
1°15’ ±30′
Engine
Model
491EQ1
Type
In-line, water cooling, four cylinders, four strokes, electronic control multi –point Injection
gasoline engine
Bore ×strok
(mm×mm)
91×86
Dispencement(L)
2.237
Note :“←” same as indicated value
Table1-23 Adjustment data
Model
BJ64
86
B1D
XA-1
BJ64
86
B1D
XA-2
BJ64
86
J1F1
B
BJ64
86
H2F1
BJ65
16
BDX
A-1
BJ65
16
BDX
A-3
BJ65
16
BDX
A-4
BJ65
16
BDX
A-5
BJ648
6
J1F2
B
BJ64
86
HJ1F
2B
BJ64
86
H2F2
BJ64
86
B1D
XA
BJ65
16B1
DXA
BJ65
16B1
DXA
-2
BJ65
16B1
DXA
-6
Compression
ratio
9.5
9.0
Rated power
(kW)(r/min)
95/5250
88/5000
Max torque
(N.m)(r/min)
196/2750
198/2600
Idle
speed
(r/min)
750±50
800/±50
During
Idle
speed
≥20.4
Lubri
catin
g oil
press
ure
(kPa)
During
runnin
g
≥170
Drive system
-------------------------------------------------------------------------------------------------------------------------------------------------------------
Chapter 1 Main Data and Specification of VIEW Series Light-bus
·13·
Model
BJ64
86
B1D
XA-1
BJ64
86
B1D
XA-2
BJ64
86
J1F1
B
BJ64
86
H2F1
BJ65
16
BDX
A-1
BJ65
16
BDX
A-3
BJ65
16
BDX
A-4
BJ65
16
BDX
A-5
BJ648
6
J1F2
B
BJ64
86
HJ1F
2B
BJ64
86
H2F2
BJ64
86
B1D
XA
BJ65
16B1
DXA
BJ65
16B1
DXA
-2
BJ65
16B1
DXA
-6
Clutch
Single disc, dry diaphram spring,hydraulic operation
Transmission
Mechanic 5+1,gears with synchronizers
Ⅰgear
3.967
4.452
Ⅱgear
2.136
2.619
Drive
ratio
Ⅲgear
1.36
1.517
Table 1-24 Adjustment data
Model
BJ6486
FB
BJ6486
HFB
BJ6486
H1F
BJ6486
H2F
BJ6486
H2FB
BJ6486
HFB
BJ6486
HJ1FB
BJ6486
J1FB
BJ6486
J1FC
BJ6486
HJ1FC
Compression ratio
8.8
Rated power
[kw(r/min)]
70/4600
Max torque
[N.m(r/min)]
178/3200
Idle speed(r/min)
780±50
During
Idle
speed
≥20.4
Lubricati
ng oil
pressure
(kPa)
During
running
≥170
Drive system
Clutch
Single disc,dry disphram spring,hydraulic operation
Transmission
Mechanic 5+1 gears with synchronizer
Ⅰgear
4.452
Ⅱgear
2.619
Drive
ratio
Ⅲgear
1.517
Note :“←” same as indicated value
Table 1-25 Adjustment data
Model
BJ6486B1
DWA
BJ6486B1
DWA-1
BJ6486B1
DWA-2
BJ6486B1
DWA-3
BJ6486B1
DWA-4
BJ6486B1
DWA-5
BJ6486B1
DWA-6
BJ6486B1
DWA-7
Compression ratio
8.8
Rated power /rpm
(kw(r/min))
76/4300~4600
Max roque
193/3200
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OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
·14·
Model
BJ6486B1
DWA
BJ6486B1
DWA-1
BJ6486B1
DWA-2
BJ6486B1
DWA-3
BJ6486B1
DWA-4
BJ6486B1
DWA-5
BJ6486B1
DWA-6
BJ6486B1
DWA-7
[N.m(r/min)]
Idle speed (r/min)
800±50≥
During
Idle speed
≥20.4
Lubrica
tion oil
pressur
e(kPa)
During
running
≥170
Drive system
Torque converter
ratio
/
2.3
Clutch
Single disc,dry diaphram spring,hydraulic operation
/
Transmission
Mechanic 5+1 gears with synchronizer
Torque converter+Planet gears
Ⅰgear
4.452
Ⅰgear
2.450
Ⅱgear
1.450
Ⅲgear
1
Ⅱgear
2.619
O/Dgear
0.688
Drive
ratio
Ⅲgear
1.517
Planet
Gears
ratio
Rgear
2.222
Table 1-26 Adjustment data
Modle
BJ6486B1
DWA-8
BJ6486B1
DWA-9
BJ6516B1
DWA
BJ6516B1
DWA-1
BJ6516B1
DWA-2
BJ6516B1D
WA-3
BJ6516B
1DWA-4
BJ6486B1
DWC
Compression ratio
8.8
Rated
power
/
Rpm
(kW(r/min))
76/4300~4600
Max torque
(N.m(r/min))
193/3200
Idle speed(r/min)
800±50
During
Idle speed
≥20.4
Lubrica
ting oil
pressur
e(kPa)
During
running
≥170
Drive system
Torque converter
ratio
/
2.3
Clutch
Single disc,dry diaphram spring ,hydraulic operation
/
Transmission
Mechanic 5+1 gears with synchronizers
Torque converter+Planet gears
-------------------------------------------------------------------------------------------------------------------------------------------------------------
Chapter 1 Main Data and Specification of VIEW Series Light-bus
·15·
Modle
BJ6486B1
DWA-8
BJ6486B1
DWA-9
BJ6516B1
DWA
BJ6516B1
DWA-1
BJ6516B1
DWA-2
BJ6516B1D
WA-3
BJ6516B
1DWA-4
BJ6486B1
DWC
Ⅰgear
4.452
Ⅰgear
2.450
Ⅱgear
1.450
Ⅲgear
1
Ⅱgear 2.619
O/Dgear
0.688
Drive
ratio
Ⅳgear 1.517
Planet gears
ratio
Rgear
2.222
Table 1-27 Adjustment data
Model
BJ648
6B1D
XA-1o
r -2
BJ64
86
J1F1
B
BJ64
86
2F1
BJ65
16
BDX
A-1
BJ65
16
BDX
A-3
BJ65
16
DXA-
4
BJ65
16
DXA-
5
BJ64
86
1F2B
BJ64
86
J1F2
B
BJ64
86
2F2
BJ64
86
1DX
A
BJ65
16
B1D
XA
BJ65
16
B1D
XA-2
BJ65
16
B1D
XA-6
Ⅳ gear
1.000
1.000
Ⅴ gear
0.856
0.854
Driv
e
ratio
R gear
3.578
4.473
Propeller shaft
type
Tubular,exposed needle bearing, universal joint
Rear axle
Integrated banjo type or tubular type
Final drive
Single hyperbolic bevel gear
Final drive
ratio
4.1
4.27
Differntial
Symmetric bevel gear type
Half shaft
Semi-floating
Running system
front
Torsion bar spring,double cross arm independent suspention
Suspen
tion rear
Longitudinal leaf spring; non-independent suspension
Tire
195/70R15C
195/70R15C or 205/70R15
Front
325
325/250
Tire
pressur
e (kPa) rear
450
450/250
Table 1-28 Adjustment data
Model
BJ6486H
FBor FB
BJ6486H
1F
BJ6486H
2F
BJ6486H
2FB
BJ6486H
FB
BJ6486H
J1FB
BJ6486J
1FB
BJ6486J
1FC
BJ6486H
J1FC
Ⅳ gear
1.000
Ⅴ gear
0.854
Drive
ratio
R gear
4.473
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OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
·16·
Model
BJ6486H
FBor FB
BJ6486H
1F
BJ6486H
2F
BJ6486H
2FB
BJ6486H
FB
BJ6486H
J1FB
BJ6486J
1FB
BJ6486J
1FC
BJ6486H
J1FC
Prepoller shaft
type
Tubular,exposed needle bearing, universal joint
Rear axle
Integrate bonjo type or tubular type
Final drive
Single hyperholic bevel rear
Final drive ratio
4.556
Differential
Symmetric bevel gear type
Half shaft
Semi-floating
Running system
Front
Torsion bar spring,double cross arm independent suspension
Suspens
ion
Rear
Longitudinal leaf spring; non-independent suspension
Tire
185R14
Front
325
Tire
pressure
(kPa)
Rear
450
Table 1-29 Adjustment data
Model
BJ64
86B
1DW
A
BJ64
86B1
DWA
-1
BJ64
86B1
DWA
-3
BJ64
86B1
DWA
-4
BJ64
86B1
DWA
-5
BJ64
86B1
DWA
-6
BJ64
86B1
DWA
-7
BJ64
86B1
DWA
-8
BJ64
86B1
DWA
-9
BJ65
16B1
DWA
BJ65
16B1
DWA
-1
BJ65
16B1
DWA
-2
BJ65
16B1
DWA
-3
BJ6516
B1DWA
-4
BJ64
86B1
DWC
Ⅳgear
1.000
/
Ⅴgear
0.854
/
Drive
ratio
R gear
4.473
/
Propeller
shaft type
Tubular,exposed,needle bearing universal joint
Rear axle
Whole banjo type of tubular type
Final drive
Single hyperbolic bevel gear
Final drive
ratio
4.556
Differential
Symmetric bevel gear type
Half shaft
Semi -floating
Running system
Front
Torsion bar spring, double cross arm independent suspension
Susp
ension
Rrear
Longtudinal leaf spring non-independent suspension
Tire
185R14
195/70R15C
185R14
Front
325
Tire
press
ure(k
Pa)
Rear
450
-------------------------------------------------------------------------------------------------------------------------------------------------------------
Chapter 1 Main Data and Specification of VIEW Series Light-bus
·17·
Table 1-30 Steering gear and brake
Model
BJ648
6B1D
XA-1o
r-2
BJ648
6J1F1
B
BJ648
6H2F
1
BJ651
6XA-
1or -2
BJ651
6XA-
3
BJ648
6J1F2
B
BJ648
6HJ1
F2B
BJ648
6H2F
2
BJ648
6B1D
XA
BJ651
6B1D
XA
BJ651
6B1D
XA-4
BJ65
16B1
DXA
-5
BJ65
16B1
DXA-
6
Steering gear
Rack and pinion
Drive ratio
36.42
Left
37°±0.3°
Max Wheel
turning
angle
Right
34°±0.3°
Steering Wheel
position
Left
Service brake
Hydraulic,vacuum boosting,dual circuits brake,front disk/rear drum brake
Vehicle body
Unibody
Wire hauness
Negative ground
Rated voltage
(V)
12
Battery
model
N50Z
Alternator
model
90A
Japanese
Starter model
Japanese
QDY1218(Japanese)
Vehi
cle
body
and
elect
ric
devi
ce
Compressor
10PC15
10PA17C
Table 1-31 Steering gear and brake
Model
BJ6486
HFB0rFB
BJ6486
H1F
BJ6486
H2F
BJ6486
2FB
BJ6486
HFB
BJ6486
HJ1FB
BJ6486
J1FB
BJ6486
J1FC
BJ6486
HJ1FC
Steering gear
Rack and pinion
Drive ratio
36.42
Left
37°±0.3°
Max wheel
truning
angle
Right
34°± 0.3°
Steering wheel position
Left
Running brake
Hydraulic, vacuum boosting,dual circuits brake, front disc/rear drum brake
Vehecle
body
Unibody
Wire harness
Negative ground
Vehicle
body and
electric
device
Ratded
voltage (V)
12
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OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
·18·
Model
BJ6486
HFB0rFB
BJ6486
H1F
BJ6486
H2F
BJ6486
2FB
BJ6486
HFB
BJ6486
HJ1FB
BJ6486
J1FB
BJ6486
J1FC
BJ6486
HJ1FC
Battery
model
N50Z
Alternator
model
65A
Starter
model
QD121
Compressor
V50
Table 1-32 Steering gear and brake
Model
BJ6486B
1DWA
BJ6486B
1DWA-1
BJ6486B
1DWA-1
or-2or-3
BJ6486B
1DWA-4
or –5or-6
BJ6486B1
DWA-7or-8
or-9
BJ6516
B1DWA
BJ651
6B1DWA
-10r-2
BJ6516
B1DWA-
30r-4
BJ6486
B1DWC
Steering gear
Rear and rack
Transmission
ratio
36.42
Lifut
37°±0.3°
Max
Wheel
turning
angle
Right
34°± 0.3°
Steering wheel
position
Left
Running brake
Hydraulic,vacuum booating ,daul circuits brake ,front disc ,rear drum brake
Vehicle
body
All load –brearing metal body
Harness
Negative prond
Rated
voltage
(V)
12
Battry
model
N50Z
Alternator
model
65A
Stater
model
QD121
Vehicl
e body
and
electri
c
device
compress
or
V50
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Chapter 1 Main Data and Specification of VIEW Series Light-bus
·19·
1.1.2 Main data and specification of VIEW BJ6536
Table1-33
Vehicle model
BJ6536B1DBA-2 BJ6536B1DBA-4 BJ6536B1DDA-4
BJ6536B1DW
A-2
BJ6536B1DW
A-1
Drive Type
4×2 rear axle drive
Persons in cab
6~9
7-9
7-9
6-9
10-12
L
5320
5320、5385
5320、5385
5320
5320
W
1690
1690
1690
1690
1690
Overall
dimensions
(mm)
H
2050
2050、2225
2050、2225
2050
2050
Wheel base (mm)
2590
2890
2890
2890
2890
Front
1460
1460
1460
1460
1460
Wheel
track
(mm)
Rear
1440
1440
1440
1440
1440
Max Speed
(km/h)
≥95
≥100
≥110
≥110
≥120
Max Climbing slope
(%)
≥22
≥22
≥30
≥30
≥38
Min ground
clearance(mm)
≥160
≥160
≥160
≥165
≥160
Curb weight(kg)
1785
1785、1825
1840、1865
1695
Total weight(kg)
2484
2484
2425、2450
2628
Engine
BJ483ZQB
BJ486ZQ
YC4F90-21
BJ491EQ1
BJ491EQ1
Type
Four cylinders,in-line, water
cooling,direct injection, turbocharger
diesel engine
Four cylinders,
in-line water
cooling,Turbo
charger diesel
engine
In-line,water cooling,four
cylinders,four strokes,
electronic control multi-point
injection gasoline engine
Bore×Stroke(mm)
83×100
86×100
92×100
91×86
91×86
Compression ratio
17.5
18.1
17.5
8.8
8.8
Reted power/Rpm
(kw/rpm)
46/3300
52/3300
65/3400
76/4300-4600 76/4300-4600
Max torque/Rpm
(N.m/rpm)
150/2200
175/1900-2300
215/1900-2200
193/2000-2600 193/2000-2600
Diaplacement(L)
2.164
2.324
2.66
2.237
2.237
Engine Lubricating
system (L)
4.5
4.5
7.5
4.2
4.2
Engine coolanting
system (L)
10.1
Fuel tank volume(L)
65
65/70
65/70
65
65
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OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
·20·
Vehicle model
BJ6536B1DBA-2 BJ6536B1DBA-4 BJ6536B1DDA-4
BJ6536B1DW
A-2
BJ6536B1DW
A-1
Fuel consumption(at
50km/h,full
payload,good road)
L/100km)
≤9
≤8.5
≤9.5
≤
≤9.5
Model
ZSY08
ZSY08
035H
5RYA
Transm
ission
Type
Mechanic 5+1 gears with synchronizer
Clutch
Single plate, dry type diaphragm spring
Type
Whole banjo type, punch axle housing
Final drive
ratio
4.1
4.556
4.1
Final drive
ratio
4.556
Rear
axle
Rear axle
(L)
2.2(85W/90)
Type
Pinion and rack
Steerin-
g gear
Transmissi
on (L)
1
Sevice brake
Hydraulic,vacuum boosting , dual circuits front disk,rear drum brake,
King
–pin
inclinati
on
-10°50′±30′ -10°50′±30′ -10°50′±30′
-10°50′±
30′
-10°50′±
30′
Caster
1°15′±30′
1°15′±30′
1°15′±30′
1°15′±30
′
1°15′±30
′
Camber
0°20′±30′
0°20′±30′
0°20′±30′
0°20′±30
′
0°20′±30
′
Front
wheel
alignment
Toe-in
1~5 mm
1~5 mm
1~5 mm
1~5 mm
3±1 mm
Max Wheel turning
angle(°)
34~37
34~37
34~37
34~37
34~37
Free travel of brake
pedal(mm)
1~3
1~3
1~3
1~3
1~3
Parking brake type
Steel cable(Wheel brake)
Front
Torsion bar spring,double crose arm independent suspension,hydraulic two –way
telescopic shock absorber
Suspenti
on
system
Rear
Longitudinal half –elliptic leaf spring ,non –independent suspension
Hydraulic two –way telescopic shock absorber
Type
Negative ground
Electrica
l device
Rated
voltage
12V
Type of Tire and
185R14: 325
185R14C:325
185R14C:325
185R14C:325 185R14C:325
-------------------------------------------------------------------------------------------------------------------------------------------------------------
Chapter 1 Main Data and Specification of VIEW Series Light-bus
·21·
Vehicle model
BJ6536B1DBA-2 BJ6536B1DBA-4 BJ6536B1DDA-4
BJ6536B1DW
A-2
BJ6536B1DW
A-1
Tire pressure (kPa)
195/70R15:250
195/70R15:250 195/70R15:250
Type of Tire and
Tire pressure(kPa)
185R14:450
185R14C:450
195/70R15:300
185R14C:450
195/70R15:300
185R14C:450
195/70R15:300
185R14C:450
Type of Rim
7JJ×15
Table1-34
Vehicle model
BJ6536B1DBA-1 BJ6536B1DBA-5
BJ6536B1DDA
-5
BJ6536B1DBA-4
BJ6536B1DDA
-4
Drive Type
4×2 Rear axle drive
Persons in cab
10~12
10-14
10-15
6-9
6-9
L
5320
5320、5385
5320、5385
5320、5385
5320、5385
W
1690
1690
1690
1690
1690
Over all
dimensions
(mm)
H
2050
2050、2225
2050、2225
2050、2225
2050、2225
Wheel base (mm)
2890
2890
2890
2890
2890
front
1460
1460
1460
1460
1460
Wheel
track
(mm)
rear
1440
1440
1440
1440
1440
Max Speed(km/h)
≥95
≥100
≥110
≥100
≥110
Max Climbing slope
(%)
≥22
≥25
≥30
≥25
≥30
Min ground
clearance(mm)
≥160
≥160
≥160
≥160
≥160
Curb weight(kg)
1785
1785、1825
1865、1890
1785、1825
1840、1865
Gross weight(kg)
2718
2952
3032、3057
2484
2425、2450
Engine
BJ483ZQB
BJ486ZQ
YC4F90-21
BJ486ZQ
YC4F90-21
Type
Four cylinders,
in-line, water
cooling,
supercharging,
diesel engine、
Four cylinders,
in-line, water
cooling,direct
injection,diesel
engine
Four cylinders,
in-line, water
cooling,direct
injection,diesel
engine
Four cylinders,
in-line, water
cooling,direct
injection,diesel
engine
Four ylinders,
in-line, water
cooling,direct
injection,diesel
engine
Bore×Stroke(mm)
83×100
86×100
92×100
86×100
92×100
Compression ratio
17.5
18.1
17.5
18.1
17.5
Reted power/Rpm
(kw/rpm)
46/3300
52/3300
65/3400
52/3300
65/3400
Max torque/Rpm
(N.m/rpm
150/2200
175/1900-2300
215/1900-2200
175/1900-2300
215/1900-2200
Diaplacement
2.164(L)
2.324(L)
2.66(L)
2.324(L)
2.66(L)
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OPERATION AND MAINTENANCE MANUAL FOR FOTON VIEW SERIES LIGHT BUS
·22·
Vehicle model
BJ6536B1DBA-1 BJ6536B1DBA-5
BJ6536B1DDA
-5
BJ6536B1DBA-4
BJ6536B1DDA
-4
Engine oil (L)
4.5
4.5
7.5
4.5
7.5
Engine coolant (L)
10.1
10.1
10.1
10.1
10.1
Fuel tank (L)
65
65/70
65
65
65
Fuel consumption(at
50km/h,full
payload,good road)
L/100km)
≤9
≤8.5
≤9.5
≤8.5
≤9.5
Model
Transm
ission
Type
Mechanic 5+1 gears with synchronizer
Clutch
Single disc dry, diaphram spring, hydraulic operration
Type
Whole banjo type , punch axle housing
Final drive
ratio
4.1
4.556
4.1
4.556
4.1
Rear
axle
Rear axle
(L)
2.2(85W/90) 2.2(85W/90) 2.2(85W/90)
2.2(85W/90)
2.2(85W/90)
Type
Rear and rack
Steerin
g gear
Transmissi
on (L)
1
Brake system
Hydraulic,vacuum boosting ,dual circuits front
disk,rear drum brake
King
–pin
inclinati
on
-10°50′±30′ -10°50′±30′
-10°50′±30
′
-10°50′±30′
-10°50′±
30′
Caster
1°15′±30′
1°15′±30′ 1°15′±30′
1°15′±30′
1°15′±30
′
Camber 0°20′±30′
0°20′±30′ 0°20′±30′
0°20′±30′
0°20′±30
′
Front
wheel
alignment
date
Toe-in
1~5 mm
1~5 mm
1~5 mm
1~5 mm
1~5 mm
Max Wheel turning
angle(°)
34~37
34~37
34~37
34~37
34~37
Free travel of brake
pedal(mm)
1~3
1~3
1~3
1~3
1~3
Parkong brake type
Steel cable (Wheel brake)
Front
Torsion bar spring,double cross arm independent suspension, hydraulic two –way
telescopic shack absorber
Suspenti
on
system
Rear
Longitudinal half –elliptic leaf spring,non –independent suspension,
hydraulic two –way telescopic shack absorber
-------------------------------------------------------------------------------------------------------------------------------------------------------------
Chapter 1 Main Data and Specification of VIEW Series Light-bus
·23·
Vehicle model
BJ6536B1DBA-1 BJ6536B1DBA-5
BJ6536B1DDA
-5
BJ6536B1DBA-4
BJ6536B1DDA
-4
Type
Negative ground
Electrica
l device
Rated
voltage
12V
Type of Tire andTire
pressure (kPa)
185R14: 325
185R14C:325
195/70R15:250
185R14C:325
195/70R15:250
185R14C:325
195/70R15:250
185R14C:325
195/70R15:25
0
Type of Tire and
Tire pressure (kPa)
185R14:450
185R14C:450
195/70R15:300
185R14C:450
195/70R15:300
185R14C:450
195/70R15:300
185R14C:450
195/70R15:30
0
1.2 Technical data of BJ491EQ1 gasoline engine
1.2.1 General structure of gasoline engine
Gasoline engine is a type of complicated machine that transforms heat energy of fuel into mechanical
operation. A gasoline engine contains the following mechanisms and systems:
1.2.11 Crank-connecting rod mechanism
The function of crank-connecting rod mechanism is to change reciprocating motion of piston into rotation
movement of crankshaft, and change gas pressure on top of piston into torque, producing output through
crankshaft.
Crank-connecting rod mechanism contains piston / connecting rod assemblies and crankshaft/flywheel
assemblies.
1.2.1.2 Cylinder block and cylinder head
Cylinder block and cylinder head form piston motion space and gasoline engine combustion chamber in
which air-fuel mixture is burning. The cylinder block and cylinder head are the framework of a gasoline engine,
on which all moving parts and auxiliary systems are supported and installed.
1.2.1.3 Valve train
Valve train discharges exhaust gas and sucks in air at specified timing to help combustion inside the engine.
Valve train includes valves and driving assemblies (tappet, push rod, rocker arm, rocker arm shaft, camshaft,
timing chain sprocket and timing chain etc.)
Air intake/exhaust system is composed of air cleaner, intake/exhaust manifolds/pipes, throttle body, muffler
and three-way catalytic converter etc.
1.2.1.4 Fuel supply system
Fuel supply system turns gasoline into combustible mixture according to the working requirement of gasoline
engine, and continuously supplies cylinder to meet the needs during combustion process.
Fuel supply system is mainly composed of fuel tank, electric fuel pump, fuel filter, fuel injector, pressure
regulator and fuel pipeline etc.
1.2.1.5 Lubrication system
Lubrication system is to deliver engine oil (lubricant) to friction surfaces of moving parts to perform
antifriction, cooling, cleaning and antirust functions, so as to reduce friction resistance and wear, take away the
heat generated during friction that ensure normal working of gasoline and prolong its service life.
BJ491EQ1 multi point electronic fuel injection gasoline engine combines to use pressure and splash
lubrication methods.
The lubrication system is mainly composed of oil strainer, oil pump, oil filter and lubricant oil passages etc.
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