Ford Focus RS (2011 year). Instruction — part 142
6.
CAUTION: Take care when removing the
exhaust hanger insulators to prevent
damage.
Detach the exhaust flexible pipe from the
front axle crossmember exhaust hanger
insulators.
TIE39009
All except vehicles with diesel engine
7.
CAUTION: Using suitable cable ties,
support the rear muffler and exhaust tailpipe
assembly to prevent damage to the exhaust
hanger insulators.
Detach the exhaust flexible pipe from the
rear muffler flange.
• Discard the gasket and nuts.
E50598
48 Nm
Vehicles with diesel engine
8.
CAUTION: Using suitable cable ties,
support the rear muffler and exhaust tailpipe
assembly to prevent damage to the exhaust
hanger insulators.
Detach the exhaust flexible pipe from the
rear muffler flange (2.0L Duratorq-TDCi (DW)
Diesel shown).
• Discard the gasket and nuts.
TIE40628
51 Nm
9. Remove the components in the order
indicated in the following illustration(s) and
table(s).
G296452en
502-00-
4
Uni-Body, Subframe and Mounting System
502-00-
4
REMOVAL AND INSTALLATION
E45171
48 Nm
1
2
Description
Item
Stabilizer bar link retaining nut
See Removal Detail
See Installation Detail
1
Lower arm ball joint retaining nut
See Removal Detail
See Installation Detail
2
G296452en
502-00-
5
Uni-Body, Subframe and Mounting System
502-00-
5
REMOVAL AND INSTALLATION
E52768
80 Nm
3
4
Description
Item
Engine support insulator front retaining
bolt
3
Front axle crossmember
See Removal Detail
See Installation Detail
4
10. To install, reverse the removal procedure.
11. Check the toe setting and adjust as
necessary.
For additional information, refer to:
Specifications
(204-00 Suspension
System - General Information,
Specifications)
/
Front
T
oe Adjustment
(204-00 Suspension
System - General Information, General
Procedures).
Removal Details
G296452en
502-00-
6
Uni-Body, Subframe and Mounting System
502-00-
6
REMOVAL AND INSTALLATION
Item 1
Stabilizer bar link retaining nut
1. NOTE: Use a 5 mm Allen key to prevent the
ball joint stud from rotating.
Detach the stabilizer bar link from the
stabilizer bar on both sides.
Item 2
Lower arm ball joint retaining nut
1. Using the special tool to prevent the ball joint
rotating, remove the lower arm ball joint
retaining nut on both sides.
• Discard the lower arm ball joint retaining nut.
TIE39073
2.
CAUTION: Make sure the special tool is
installed with the curved surface facing
upwards to prevent damage to the ball joint
seal.
Install the special tool.
TIE44354
3. Using a suitable ball joint separator, detach
the lower arm from the wheel knuckle on
both sides.
TIE44353
Item 4
Front axle crossmember
1. Detach the steering gear from the front axle
crossmember.
• Using cable ties, support the steering gear.
TIE0036820
2. Loosen the stabilizer bar retaining bolts on
both sides.
TIE0036595
3.
Using a transmission jack and a wooden
block, support the front axle crossmember
,
stabilizer bar and lower arm assembly
.
G296452en
502-00-
7
Uni-Body, Subframe and Mounting System
502-00-
7
REMOVAL AND INSTALLATION
4.
WARNING: Make sure the front axle
crossmember is secured to the transmission
jack. Failure to follow this instruction may
result in personal injury.
Using a
suitable securing strap, secure the
front axle
crossmember, stabilizer bar and
lower arm
assembly to the transmission jack.
5. Remove the front axle crossmember
retaining bolts (transmission jack shown
removed for clarity).
TIE39071
6. Remove the front axle crossmember bracket
retaining bolts on both sides.
TIE44500
7. Lower the front axle crossmember, stabilizer
bar and lower arm assembly approximately
50 mm.
8. Remove the stabilizer bar retaining bolts on
both sides.
TIE0036595
9. NOTE: When lowering the front axle
crossmember, stabilizer bar and lower arm
assembly, make sure the stabilizer bar is
clear of the steering gear.
Remove the front axle crossmember,
stabilizer bar and lower arm assembly.
E0000144
10. Remove the stabilizer bar.
11. NOTE: If installing a new front axle
crossmember, remove the lower arms.
Remove the lower arm front retaining bolt
on both sides.
TIE0036674
G296452en
502-00-
8
Uni-Body, Subframe and Mounting System
502-00-
8
REMOVAL AND INSTALLATION
12. NOTE: If installing a new front axle
crossmember, remove the lower arms.
Remove the lower arm on both sides.
TIE0036676
13. NOTE: If installing a new front axle
crossmember, remove the engine support
insulator.
Remove the engine support insulator.
E45339
Installation Details
Item 4
Front axle crossmember
1. NOTE: If installing a new front axle
crossmember, install the engine support
insulator.
Install the engine support insulator.
TIE45340
80 Nm
2. Install the stabilizer bar.
• Install the stabilizer bar clamp retaining bolts
on both sides.
TIE0036596
48 Nm
3. NOTE: If installing a new front axle
crossmember, install the lower arms.
Install the lower arm rear clamp retaining
bolts on both sides.
TIE0036677
115 Nm
G296452en
502-00-
9
Uni-Body, Subframe and Mounting System
502-00-
9
REMOVAL AND INSTALLATION
4. NOTE: If installing a new front axle
crossmember, install the lower arms.
Install the lower arm on both sides.
TIE0036675
175 Nm
5. Using a transmission jack and a wooden
block, support the front axle crossmember,
stabilizer bar and lower arm assembly.
6.
WARNING: Make sure the front axle
crossmember is secured to the transmission
jack. Failure to follow this instruction may
result in personal injury.
Using
a suitable securing strap secure the
front
axle crossmember, stabilizer bar and
lower
arm assembly to the transmission jack
.
7. Using
the transmission jack, position and
raise
the front axle crossmember until the
front
axle crossmember is approximately 100
mm
from the body.
8. Using
the transmission jack and the special
tool,
position and align the front axle
crossmember.
1. Insert the alignment pins through the front
axle crossmember alignment holes.
2. Slide the locking plates into the groove of the
special tool and tighten the alignment pin
sleeve.
3. Raise the front axle crossmember engaging
the alignment pins into the chassis aligning
holes.
TIE0000859
1
3
2
205-316
9. Install the front axle crossmember bracket
retaining bolts on both sides.
TIE44501
70 Nm
10.
CAUTION: Make sure the front axle
crossmember does not move while
tightening the front axle crossmember
retaining bolts.
Install the front axle crossmember retaining
bolts (transmission jack shown removed for
clarity).
TIE39072
115 Nm
275 Nm
11. Remove the
securing strap
.
G296452en
502-00-
10
Uni-Body, Subframe and Mounting System
502-00-
10
REMOVAL AND INSTALLATION
12. Lower and remove the transmission jack
and the wooden block.
13. Attach the steering gear to the front axle
crossmember.
• Remove the cable ties.
E0036821
90 Nm
Item 2
Lower arm ball joint retaining nut
1.
WARNING: Install a new lower arm ball
joint retaining nut. Failure to follow this
instruction may result in personal injury.
Using the special tool to prevent the ball joint
from rotating, install the lower arm ball joint
retaining nut on both sides.
TIE39074
70 Nm
Item 1
Stabilizer bar link retaining nut
1. NOTE: Use a 5 mm Allen key to prevent the
ball joint stud from rotating.
Attach the stabilizer bar link to the stabilizer
bar on both sides.
G296452en
502-00-
11
Uni-Body, Subframe and Mounting System
502-00-
11
REMOVAL AND INSTALLATION
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст