Ford Focus RS (2011 year). Instruction — part 128
B-Pillar and Reinforcement — 4-Door/5-Door/Wagon
General Equipment
Measurement and alignment angle system
1. Replacement Parts
• B-pillar outer panel
• B-pillar inner panel
• B-pillar reinforcement
Removal
1. General notes
• Required removal operations: Front door,
rear door, B-pillar trim panel, rocker panel
trim, headliner, front and rear seats.
• Fold back the carpets and move the wiring
harness out of the working area.
2. NOTE: If the B-pillar reinforcement is also to
be renewed, the separating cuts on the door
sill and the upper B-pillar must be made
according to the specified dimensions. If
only the lower part of the B-pillar outer panel
is being renewed, the separating cut must
be made above the lower door hinge
mounting point.
Outer B-pillar
1. Cut locations.
2. Mill out the spot welds.
3. Separating cut for partial replacement.
1
2
2
1
1
2
100
500
400
mm
2
3
E55251
3. Outer B-pillar
1. Mill out the spot welds.
2. Heat the area (approx. 170°) and detach the
NVH element.
E55252
1
2
4. B-pillar reinforcement
1. Cut point.
2. Mill out the spot welds.
3. Heat the area (approx. 170°) and detach the
NVH element.
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Side Panel Sheet Metal Repairs
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REMOVAL AND INSTALLATION
4. Separating cut for partial replacement.
E55253
1
2
2
3
180 mm
4
5. NOTE: Remove the B-pillar reinforcement
with B-pillar inner panel downwards.
B-pillar (inside view)
• Mill out the spot welds.
E55254
6. Inner B-pillar
1. Cut point.
2. Mill out the spot welds.
E55279
2
1
2
Installation
1. Inner B-pillar
1. Continuous MIG weld.
2. Resistance spot weld.
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REMOVAL AND INSTALLATION
3. Puddle weld.
E55280
2
3
2
1
2. Inner B-pillar
• Drill holes for puddle welding.
E55281
3. Inner B-pillar
1. Resistance spot weld.
2. Puddle weld.
E55282
1
2
1
1
4. B-pillar reinforcement
1. Apply PU glass adhesive to the NVH
element.
2. Continuous MIG weld.
G371077en
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Side Panel Sheet Metal Repairs
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REMOVAL AND INSTALLATION
3. Resistance spot weld (tack weld only).
E55283
2
3
3
1
5. Outer B-pillar
• Drill holes for puddle welding.
E55336
6. Outer B-pillar
1. Apply PU glass adhesive to the NVH
element.
2. Continuous MIG weld.
3. Resistance spot weld.
G371077en
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Side Panel Sheet Metal Repairs
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16
REMOVAL AND INSTALLATION
4. Puddle weld.
E55337
2
3
3
2
2
1
3
4
7. Outer B-pillar
• Puddle weld.
E55338
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REMOVAL AND INSTALLATION
SECTION 501-30 Rear End Sheet Metal Repairs
PAGE
CONTENTS
SPECIFICATIONS
501-30-2
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
501-30-3
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
REMOVAL AND INSTALLATION
501-30-4
Quarter Panel LH — 3-Door. . . . . . . . . . . . . . . . . . . . . . . ...
501-30-8
Quarter Panel LH — 5-Door. . . . . . . . . . . . . . . . . . . . . . . ...
501-30-11
Quarter/Side Panel Rear Section LH — 3-Door/5-Door. . . . . . . . . . . . . .
501-30-13
Water Drain Panel — 3-Door/5-Door. . . . . . . . . . . . . . . . . . . . ..
501-30-14
Water Drain Panel Reinforcement. . . . . . . . . . . . . . . . . . . . . ..
501-30-15
Rear Wheelhouse Outer — 3-Door. . . . . . . . . . . . . . . . . . . . .
501-30-18
Rear Wheelhouse Outer — 5-Door. . . . . . . . . . . . . . . . . . . . .
501-30-21
Back Panel — 3-Door/5-Door. . . . . . . . . . . . . . . . . . . . . . . .
501-30-23
Rear Floor Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
501-30-25
Rear Floor Panel — 2.5L Duratec-ST (VI5). . . . . . . . . . . . . . . . . .
501-30-28
Rear Floor Panel Section. . . . . . . . . . . . . . . . . . . . . . . . ...
501-30-30
Rear Side Member Section. . . . . . . . . . . . . . . . . . . . . . . .
501-30-31
Luggage Compartment Bulkhead. . . . . . . . . . . . . . . . . . . . . ...
501-30-
Rear End Sheet Metal Repairs
501-30-
1
.
VEHICLE APPLICATION:
Lubricants, Sealers and Adhesives
Specification
Part number
WSK-M11 P57-A1
1 102 109
PU glass adhesive (150 ml)
WSK-M4 G200 A/B
1 203 241
Metal adhesive kit - 2-component
G450968en
501-30-
2
Rear End Sheet Metal Repairs
501-30-
2
SPECIFICATIONS
Lubricants, Sealers and Adhesives
Specification
Part number
WSK-M11 P57-A1
1 102 109
PU glass adhesive (150 ml)
WSK-M4 G200 A/B
1 203 241
Metal adhesive kit - 2-component
G371079en
501-30-
3
Rear End Sheet Metal Repairs
501-30-
3
SPECIFICATIONS
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