Ford Galaxy / Ford S-MAX. Manual — part 1064

5. Rear right-hand side member extension panel

1. Puddle welding.
2. Resistance spot weld.

6. Back Panel

Drill holes for puddle welding (10 mm
diameter).

7. Back Panel

Resistance spot weld.

8. Back Panel

Resistance spot weld.

9. Back Panel

Puddle welding.

Rear End Sheet Metal Repairs - Rear Outer
Wheelhouse Half Section

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

Installation

1. Replacement parts

NOTE: For a partial replacement the
required replacement part needs to be
cut out from the complete inner
quarter panel with wheelhouse.

Inner quarter panel with wheel housing

1. General Notes

Before starting the repair work, remove
the quarter panel, C-pillar reinforcement
and the rocker panel.

2.

NOTE: When replacing the rear part only
(partial replacement) the C-pillar
reinforcement does not need to be removed.

Outer wheelhouse

Separating cut for rear partial
replacement.

3.

NOTE: The residual flange (15 mm) is
needed for welding in the components with
an overlap.

Outer wheelhouse

Cut location.

4. Outer wheelhouse (inside view)

1. Mill out the spot welds.
2. Grind out the spot welds.

1. Outer wheelhouse

Resistance spot weld.