Ford Galaxy / Ford S-MAX. Manual — part 930

Installation

1.

NOTE: Minimum 1 mm bead thickness.
NOTE: Make sure that the mating faces are clean and free of
foreign material.

Carefully trim the remaining PU adhesive from the glass roof panel
flange.

General Equipment:

Knife

2.

NOTE: Make sure that
these components are
installed to the noted
removal position.

3.

CAUTION: Make sure that all bonding surfaces are free of

moisture.
NOTE: Touching the adhesive surface will impair rebonding.

Prepare the glass roof panel, glass roof panel flange and trimmed PU
adhesive in accordance with the instructions supplied with the PU
adhesive kit.

General Equipment:

Hot air gun

Material:

Windshield Adhesive Kit (WSS-M11P57-A5)

4.

NOTE: Discard the first 100 mm of adhesive as this may have a
reduced working time.
NOTE: Make sure that any breakage in the continuous bead of
adhesive is overlapped by 20 mm.

Apply the PU adhesive in a continuous bead of between 8 and 10 mm
in height to the glass roof panel flange along the bond line.

General Equipment:

Direct glazing removal/replacement equipment

Material:

Windshield Adhesive Kit (WSS-M11P57-A5)

5.

NOTE: This step requires the aid of another technician.

Press firmly and evenly into position.

General Equipment:

Direct glazing removal/replacement

equipment

Using tape, secure the glass roof panel in the correct position
until the PU adhesive has cured.

6. If the ambient temperature falls below 10°C, apply warm air (25

continuously for 15 minutes.

General Equipment:

Hot air gun

Instrument Panel and Console - Instrument
Panel—Vehicles Built Up To: 05/2007

S-MAX/Galaxy 2006.5 (02/2006

Removal and Installation

General Equipment

Removal

All vehicles

WARNINGS:

The supplemental restraint system (SRS) is active for a certain length of time after the power

supply has been disconnected. Wait for a minimum of 3 minutes before disconnecting or removing
any SRS components.

Wear safety goggles.

Do not probe supplemental restraint system (SRS) electrical connectors.

NOTE: Removal steps in this procedure may contain installation details.

Flat-bladed screwdriver
Round-ended steel rule

1. Refer to:

Supplemental Restraint System (SRS) Health and

Safety Precautions

(100-00 General Information, Description

and Operation).

2. Refer to:

Battery Disconnect and Connect

(414-01 Battery,

Mounting and Cables, General Procedures).

3. Remove the following items:

1. Refer to:

Floor Console Upper Section - Vehicles With:

Center Armrest/Manually Adjusted Parking Brake

(501-12 Instrument Panel and Console, Removal and
Installation).

2. Refer to:

Floor Console Upper Section - Vehicles With:

Manually Adjusted Parking Brake, Vehicles Without:
Center Armrest

(501-12 Instrument Panel and

Console, Removal and Installation).

3. Refer to:

Floor Console - Vehicles With: Electronic

Parking Brake (EPB), VIN Plate Body Style Code: S

(501-12 Instrument Panel and Console, Removal and
Installation).

4. Refer to:

Floor Console - Vehicles With: Electronic

Parking Brake (EPB), VIN Plate Body Style Code: M

(501-12 Instrument Panel and Console, Removal and
Installation).

5. A-Pillar trim panels.

Refer to:

A-Pillar Trim Panel

(501-05 Interior Trim and

Ornamentation, Removal and Installation).

6. Audio unit.

Refer to:

Audio Unit - Vehicles Built Up To: 05/2007

(415-01 Information and Entertainment System,
Removal and Installation).
Refer to:

Audio Unit - Vehicles With: Travel Pilot EX

(415-01 Information and Entertainment System,
Removal and Installation).
Refer to:

Audio Unit - Vehicles Built Up To: 05/2007,

Vehicles With: Digital Versatile Disc (DVD) Navigation
System

(415-01 Information and Entertainment

Vehicles with DVD navigation system with Touchscreen

All vehicles

System, Removal and Installation).

7. Headlamp switch.

Refer to:

Headlamp Switch

(417-01 Exterior Lighting,

Removal and Installation).

4. Remove the navigation system digital versatile disc (DVD)

unit.

Refer to:

Navigation System Digital Versatile Disc (DVD)

Unit

(415-01 Information and Entertainment System,

Removal and Installation).

5. On both sides.

6.

7.

8.