Ford Galaxy / Ford S-MAX. Manual — part 63

Front Disc Brake - Specifications

S-MAX/Galaxy 2006.5 (02/2006

Front Disc Brake Specification

* When the discard thickness has been reached, install a new brake disc and brake pads.
For additional information, refer to:

Brake Pads

(206-03 Front Disc Brake, Removal and Installation).

** When the discard thickness has been reached, install new brake pads.
For additional information, refer to:

Brake Pads

(206-03 Front Disc Brake, Removal and Installation).

Description

Brake disc diameter - All except vehicles with 2.5L engine or 2.2L diesel engine
Brake disc diameter - Vehicles with 2.5L engine or 2.2L diesel engine
New brake disc nominal thickness
Worn brake disc discard thickness *
Maximum brake disc thickness variation
Worn brake pad discard thickness**
Maximum brake disc runout (installed)

Front Disc Brake - Front Disc Brake

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Diagnosis and Testing

1. 1. REFER to:

Brake System

(206-00 Brake System - General Information, Diagnosis

and Testing).

Front Disc Brake - Brake Pads

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Materials

Removal

NOTE: Removal steps in this procedure may contain installation details.

Vehicles with 2.5L engine or 2.2L diesel engine

All except vehicles with 2.5L engine or 2.2L diesel
engine

206-005
Retractor, Brake Caliper Piston

Name

Specification

Brake Fluid - Super DOT4 WSS-M6C57-A2

1. Refer to:

Brake System Health and Safety

Precautions

(100-00 General Information,

Description and Operation).

2. Refer to:

Wheel and Tire

(204-04 Wheels and

Tires, Removal and Installation).

3.

4.

WARNING: The brake caliper housing

Torx bolts must not be removed.

CAUTION: Make sure that no load is

placed on the brake hose.

Torque:

28 Nm

5.

All vehicles

Installation

All except vehicles with 2.5L engine or 2.2L diesel
engine

6.

CAUTION: Make sure that no load is

placed on the brake hose.

Torque:

28 Nm

7.

NOTE: Note the position of the brake pads to
aid installation.

8. Special Tool(s):

206-005

1.

CAUTION: Make sure that the mating

faces are clean and free of foreign material
and that no grease is applied to the brake
pad guides.

To install, reverse the removal procedure.

2.