Ford Galaxy / Ford S-MAX. Manual — part 202

Engine - 2.5L Duratec (162kW/220PS) -
VI5 - Exhaust Manifold

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

Installation

1. Remove the turbocharger.

Refer to:

Turbocharger

(303-04H Fuel Charging

and Controls - Turbocharger - 2.5L Duratec
(162kW/220PS) - VI5, Removal and Installation).

1. Install the turbocharger.

Refer to:

Turbocharger

(303-04H Fuel Charging

and Controls - Turbocharger - 2.5L Duratec
(162kW/220PS) - VI5, Removal and Installation).

Engine - 2.5L Duratec (162kW/220PS) -
VI5 - Cylinder Head

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Materials

General Equipment

Removal

NOTE: Removal steps in this procedure may contain installation details.

Name

Specification

Engine Oil - 5W-30 WSS-M2C913-C

Grease KS-PS

SA-M1C9107-A / YS5J-M1C9107-AA

Fluid container

1. Refer to:

Petrol and Petrol-Ethanol Fuel Systems

Health and Safety Precautions

(100-00 General

Information, Description and Operation).

2. Refer to:

Fuel System Pressure Release

(310-00

Fuel System - General Information, General
Procedures).

3. Refer to:

Battery Disconnect and Connect

(414-

01 Battery, Mounting and Cables, General
Procedures).

4. Refer to:

Air Cleaner

(303-12C Intake Air

Distribution and Filtering - 2.5L Duratec
(162kW/220PS) - VI5, Removal and Installation).

5. Refer to:

Cooling System Draining, Filling and

Bleeding

(303-03C Engine Cooling - 2.5L Duratec

(162kW/220PS) - VI5, General Procedures).

6.

7. Torque: 110 Nm

8.

CAUTIONS:

Make sure that the exhaust flexible pipe

is not twisted.

Jointing compound must not be used

forward of the catalytic converter.

Coat the catalytic converter to flexible pipe
studs with grease.

Material:

Grease KS-PS (SA-M1C9107-A /

YS5J-M1C9107-AA)

Torque:

50 Nm

9. Torque: 24 Nm

10. Detach the turbocharger from the cylinder head.

Refer to:

Turbocharger

(303-04H Fuel Charging

and Controls - Turbocharger - 2.5L Duratec
(162kW/220PS) - VI5, Removal and Installation).

11.

12. Torque: 10 Nm

13. Torque: 10 Nm

14.

15.

16. Torque: 10 Nm

17.

18.

19.