Ford Galaxy / Ford S-MAX. Manual — part 378

Fuel Charging and Controls - 1.8L
Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS)
- Lynx - Fuel Pump

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Materials

Removal

WARNINGS:

Make sure that the fuel pressure has dropped to zero and that the fuel temperature

is at ambient temperature.

Wait for a minimum of 1 minute after the engine has stopped before commencing

any repair to the fuel injection system.

205-072
Universal Flange Holding Wrench

303-249
Remover, Crankshaft Timing Pulley

Name

Specification

Silicone Sealant LB WSE-M4G323-A4 / 2U7J-M4G323-AA

Thread Locking MS WSK-M2G349-A7 / 2U7J-M2G349-AA

1. Refer to:

Diesel Fuel System Health and Safety

Precautions

(100-00 General Information,

Description and Operation).

2. Remove the timing belt.

Refer to:

Timing Belt

(303-01E Engine - 1.8L

Duratorq-TDCi (74kW/100PS) - Lynx/1.8L
Duratorq-TDCi (92kW/125PS) - Lynx, Removal
and Installation).

3.

CAUTION: Use lint free cloth.

Protect the generator to prevent contamination.

4. Clean the fuel pump, fuel rail, high-pressure fuel

supply line and surrounding areas.

Refer to:

Fuel Injection Component Cleaning

(303-04D Fuel Charging and Controls - 1.8L
Duratorq-TDCi (74kW/100PS) - Lynx/1.8L
Duratorq-TDCi (92kW/125PS) - Lynx, General
Procedures).

5.

CAUTIONS:

Make sure that the fuel line remains in

contact at both ends until both unions nuts
have been unscrewed and the area around
the joints thoroughly cleaned.

Vehicles built up to 07/2007

Vehicles built 07/2007 onwards

Vacuum any foreign material from the

fuel pump and fuel rail unions before sealing
the unions with blanking caps.

Make sure that all openings are sealed.

Use new blanking caps.

Discard the high-pressure fuel supply line.

6.

7. Special Tool(s):

205-072

8.

NOTE: Access the fuel pump bolts through
the holes provided. The bolts cannot be
removed.

9.

Installation

Vehicles built up to 07/2007

10. Special Tool(s):

303-249

1. Special Tool(s):

205-072

Torque:

45 Nm

2. Material:

Thread Locking MS (WSK-M2G349-A7 /

2U7J-M2G349-AA)

3.

NOTE: Access the fuel pump bolts through
the holes provided. The bolts cannot be

Vehicles built 10/2007 onwards

All vehicles

removed.

Torque:

20 Nm

4. Torque: 24 Nm

5.

6.

1. Torque: 26 Nm
2. Torque: 50 Nm

7. Torque: 42 Nm

8. Torque: 10 Nm