Ford Galaxy / Ford S-MAX. Manual — part 488

2.

CAUTIONS:

Make sure that the terminals or

pins/sockets of the transmission control
module (TCM) and the TCM connector are not
bent or damaged.

The component must be aligned with the

installation markings.
NOTE: The new TCM is set in the N position
at the factory

Torque:

25 Nm

3. To install reverse the removal procedure.

4. Refer to:

Selector Lever Cable Adjustment

(307-

05 Automatic Transmission/Transaxle External
Controls - Vehicles With: 6-Speed Automatic
Transaxle - AWF21, General Procedures).

5.

NOTE: New units must be configured using
the Programmable Module Installation
Routine in the Worldwide Diagnostic System
(WDS).

Automatic Transmission/Transaxle -
Vehicles With: 6-Speed Automatic
Transaxle - AWF21 - Torque Converter
Seal

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Materials

Removal

205-078
Remover, Drive Pinion Seal

307-300
Gauge Bar, Shim Selection

307-300-02
Depth Gauge, Shim Selection

307-300-03
Adapter for 307-300-02

308-095
Installer, Input Shaft Bearing

Name

Specification

Automatic Transmission Oil E-AW WSS-M2C924-A / 4U7J-M2C924-AA

1. Refer to:

Transmission - 2.3L Duratec-HE

(118kW/160PS) - MI4

(307-01 Automatic

Transmission/Transaxle - Vehicles With: 6-Speed
Automatic Transaxle - AWF21, Removal and
Installation).

2. Check the mating face of the torque converter

for damage.

Installation

3. Special Tool(s):

205-078

1.

CAUTIONS:

New crankshaft rear seal carriers are

supplied with an alignment sleeve which
must be removed after installation.

Make sure that the specified installation

depth is achieved.

X = 0mm +/- 0.2mm

Special Tool(s):

308-095

2.

CAUTION: Take extra care not to

damage the seal.

Coat the mating face of the torque converter with
oil.

Material:

Automatic Transmission Oil E-AW

(WSS-M2C924-A / 4U7J-M2C924-AA)

3.

CAUTION: Make sure that the specified

installation depth is achieved.

X = greater than 34.5mm

Special Tool(s):

307-300

,

307-300-02

,

307-300-

03

4.

CAUTION: Ensure the torque converter

remains with the transmission.

Refer to:

Transmission - 2.3L Duratec-HE

(118kW/160PS) - MI4

(307-01 Automatic

Transmission/Transaxle - Vehicles With: 6-Speed
Automatic Transaxle - AWF21, Removal and
Installation).

Automatic Transmission/Transaxle -
Vehicles With: 6-Speed Automatic
Transaxle - AWF21 - Selector Shaft Seal

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

General Equipment

Removal

Installation

Schlitzschraubendreher

1. Refer to:

Transmission Control Module (TCM)

(307-01 Automatic Transmission/Transaxle -
Vehicles With: 6-Speed Automatic Transaxle -
AWF21, Removal and Installation).

2.

CAUTION: Take extra care not to

damage the mating faces.

Mask the screwdriver with adhesive tape.

General Equipment:

Schlitzschraubendreher

1.

CAUTIONS:

New crankshaft rear seal carriers are

supplied with an alignment sleeve which
must be removed after installation.

Make sure that the specified installation

depth is achieved.

X = 0mm + 0.4mm/- 0.3mm. Use a suitable
long-reach socket, size 15/16 mm.

2. Refer to:

Transmission Control Module (TCM)

(307-01 Automatic Transmission/Transaxle -
Vehicles With: 6-Speed Automatic Transaxle -
AWF21, Removal and Installation).