Ford Galaxy / Ford S-MAX. Manual — part 58

Front Drive Halfshafts - Intermediate
Shaft

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Materials

General Equipment

Removal

Installation

204-169
Clamping Tool, Boot Retaining Clamp

205-080
Installer, Differential Bearing

205-310
Remover, Bearing/Gear

303-255
Installer, Timing Cover Seal

Name

Specification

Grease FD-R WSS-M1C259-A1 / 3M5J-M1C259-AA

Hydraulic press

1. Refer to:

Front Halfshaft RH

(205-04 Front Drive

Halfshafts, Removal and Installation).

2. Discard the constant velocity (CV) joint boot.

3.

NOTE: Note the position of the component
before removal.

Special Tool(s):

205-310

General Equipment:

Hydraulic press

1.

NOTE: Make sure that this component is

installed to the noted removal position.

Special Tool(s):

205-080

,

303-255

General Equipment:

Hydraulic press

2.

Fill the CV joint with grease.

Material:

Grease FD-R (WSS-M1C259-A1 /

3M5J-M1C259-AA)

Insert a small screwdriver under the boot
seat to allow the air to escape.
Push on the tripode housing to stop, then
pull it back 25 mm (x = 95 Nm).
Remove the screwdriver.

3.

CAUTION: Make sure that a new inner

constant velocity (CV) joint boot is installed.

Special Tool(s):

204-169

Torque:

21 Nm

4. Refer to:

Front Halfshaft RH

(205-04 Front Drive

Halfshafts, Removal and Installation).

Front Drive Halfshafts - Inner Constant
Velocity (CV) Joint Boot

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Materials

General Equipment

Removal

204-169
Clamping Tool, Boot Retaining Clamp

308-046
Installer, Transmission Extension Housing Bushing/Seal

Name

Specification

Grease FD-R WSS-M1C259-A1 / 3M5J-M1C259-AA

Puller

1. Refer to:

Front Halfshaft LH

(205-04 Front Drive

Halfshafts, Removal and Installation).
Refer to:

Front Halfshaft RH

(205-04 Front Drive

Halfshafts, Removal and Installation).

2. Discard the grease.

3.

4. General Equipment:

Puller

Installation

5.

1.

2. Special Tool(s):

204-169

Torque:

21 Nm

3. Special Tool(s):

308-046

4.

NOTE: Make sure that a new component is
installed.

5.

Fill the CV joint with grease.

Material:

Grease FD-R (WSS-M1C259-A1 /

3M5J-M1C259-AA)

Insert a small screwdriver under the boot