Ford Galaxy / Ford S-MAX. Manual — part 219

37. Torque: 24 Nm

38.

39. Torque: 10 Nm

40.

CAUTION: Make sure that the inside of

the pipe ends are clean and free of oil
residue.

41.

42. Torque: 12 Nm

43. Torque: 12 Nm

44. Install the following items:

1. Refer to:

Battery

(414-01 Battery,

Mounting and Cables, Removal and
Installation).

2. Refer to:

Air Cleaner

(303-12C Intake Air

Distribution and Filtering - 2.5L Duratec
(162kW/220PS) - VI5, Removal and
Installation).

45. Refer to:

Cooling System Draining, Filling and

Bleeding

(303-03C Engine Cooling - 2.5L Duratec

(162kW/220PS) - VI5, General Procedures).

46. Refer to: Clutch System Bleeding (308-00

Manual Transmission/Transaxle and Clutch -
General Information, General Procedures).

Engine - 1.8L Duratorq-TDCi (74kW/100PS) - Lynx/1.8L Duratorq-TDCi (92kW/125PS) -

Engine Data - 100 PS

Engine Data - 125 PS

Lubricants, Fluids, Sealers and Adhesives

Engine Oil Capacity

Cylinder Block Dimensions

Piston Dimensions

Description

Code

Emission level

Firing order

Bore diameter

Stroke

Displacement

Compression ratio

Maximum power output at 3850 rpm

Maximum torque at 1800 rpm

Idle speed

Maximum oil consumption

Description

Code

Emission level

Firing order

Bore diameter

Stroke

Displacement

Compression ratio

Maximum power output at 3700 rpm

Maximum torque at 1800 rpm

Idle speed

Maximum oil consumption

Item

Ford Formula E SAE 5W-30 engine oil
Coolant
Sealant - oil pan to ladder frame
Sealant - ladder frame to cylinder block
Sealant - camshaft bearing cap no. 1
Sealant - fuel pump pulley

Initial fill including oil filter
Service fill including oil filter
Service fill without oil filter

Description

Cylinder bore diameter - Class 1
Cylinder bore diameter - Class 2
Main bearing parent bore diameter

Description

Piston ring gap position: The piston ring gaps must be distributed evenly around the circumference of the piston. This also applies to the oil control ring elements. Align the piston ring gaps at 120 degrees to each other.

Crankshaft Dimensions

Connecting Rod Dimensions

Piston Pin Dimensions

Camshaft Dimensions

Cylinder Head Dimensions

Oil Pressure Specifications

Piston diameter - Class 1
Piston diameter - Class 2
Piston ring end gaps
- upper compression ring
- lower compression ring
- oil control ring

Description

Crankshaft end play
Main bearing journal diameter
Connecting rod bearing journal diameter

Description

Big end bore diameter
Small end bore diameter
Connecting rod bearing radial clearance

Description

Piston pin diameter

Description

Camshaft end float
Camshaft bearing journal diameter

Description

Valve guide inner diameter
Intake valve clearance
Exhaust valve clearance
Camshaft bearing parent bore diameter
Maximum distortion - measured longitudinally and diagonally
Thickness of cylinder head gasket with piston protrusion of 0.550 mm - 0.600 mm
Thickness of cylinder head gasket with piston protrusion of 0.601 mm - 0.650 mm
Thickness of cylinder head gasket with piston protrusion of 0.651 mm - 0.700 mm
Thickness of cylinder head gasket with piston protrusion of 0.701 mm - 0.750 mm
Thickness of cylinder head gasket with piston protrusion of 0.751 mm - 0.800 mm
Thickness of cylinder head gasket with piston protrusion of 0.801 mm - 0.850 mm

Minimum oil pressure at idle speed
Minimum oil pressure at 2000 rpm