Ford Galaxy / Ford S-MAX. Manual — part 431

Is the voltage less than 2 volts?
Yes

GO to C3

.

No

CLEAN and TIGHTEN all battery positive cables
connections. TEST the system for normal operation.
If the concern persists, INSTALL a new battery to
starter motor solenoid cable. TEST the system for
normal operation.

C3: CHECK FOR GROUND CONNECTION

Ignition switch in position III.

1

Measure the voltage between the starter motor
housing and the battery negative terminal.

2

Is the voltage less than 2 volts?
Yes

INSTALL a new starter motor.
REFER to:

Starter Motor

(303-06A Starting System

- 2.0L Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4, Removal and
Installation) /
Starter Motor (303-06B Starting System - 2.5L
Duratec-ST (VI5), Removal and Installation) /
Starter Motor (303-06C Starting System - 1.8L
Duratorq-TDCi (Kent) Diesel, Removal and
Installation) /
Starter Motor (303-06D Starting System - 2.0L
Duratorq-TDCi (DW) Diesel, Removal and
Installation).
TEST the system for normal operation.

No

CLEAN and TIGHTEN all battery negative cable
connections and starter motor mountings. TEST the
system for normal operation. If the concern
persists, INSTALL a new battery negative cable.
TEST the system for normal operation.

Starting System - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, Emission
Requirements: Stage IV - Starter Motor

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

1. Disconnect the battery ground cable.

Refer to:

Battery Disconnect and Connect

(414-

01 Battery, Mounting and Cables, General
Procedures).

2.

3.

1. Torque: 6 Nm
2. Torque: 12 Nm

4. Torque:

40 Nm

1.

CAUTION: Make sure that the

component is correctly located on the
locating dowels.

2. To install, reverse the removal procedure.

Starting System - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Start Inhibit
Switch

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

CAUTION: Make sure that the clutch pedal remains in the rest position.

Installation

CAUTION: Make sure that the clutch pedal remains in the rest position.

1.

1. To install, reverse the removal procedure.