Ford Galaxy / Ford S-MAX. Manual — part 375

CHT sensor.

*

REFER to the Ford approved diagnostic tool.

*

MAF sensor.

*

REFER to the Ford approved diagnostic tool.

*

MAP sensor.

*

REFER to the Ford approved diagnostic tool.

*

Fuel injector(s).

*

REFER to the Ford approved diagnostic tool.

*

Intake manifold EGR

throttle.

*

CHECK the intake manifold EGR throttle

butterfly for obstructions and correct operation.

REFER to the Ford approved diagnostic tool.

*

*

Intake manifold EGR

throttle vacuum
control solenoid.

*

CHECK the intake manifold EGR throttle vacuum

control solenoid vacuum lines for kinks or
restrictions.

REFER to the Ford approved diagnostic tool.

*

*

Engine cuts out
during hard
acceleration

CMP sensor.

*

REFER to the Ford approved diagnostic tool.

*

CKP sensor.

*

REFER to the Ford approved diagnostic tool.

*

FRP sensor.

*

REFER to the Ford approved diagnostic tool.

*

Fuel pressure

regulator.

*

REFER to the Ford approved diagnostic tool.

*

Fuel pump.

*

REFER to the Ford approved diagnostic tool.

*

Fuel Charging and Controls - 1.8L
Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS)
- Lynx - Fuel Injection Component
Cleaning

S-MAX/Galaxy 2006.5 (02/2006-)

Print

General Procedures

Materials

General Equipment

CAUTION: Use lint free cloth.

Name

Specification

Brake Cleaner 3U7J-2C410-AA

Pneumatic vacuum gun

1. Refer to:

Solvents, Sealants and Adhesives

(100-

00 General Information, Description and
Operation).
Refer to:

Diesel Fuel System Health and Safety

Precautions

(100-00 General Information,

Description and Operation).

2.

3.

CAUTION: Use lint free cloth.

Material:

Brake Cleaner (3U7J-2C410-AA)

4. Using a new brush that will not lose its bristles,

brush a suitable evaporative cleaning agent onto
the components being removed and onto the
surrounding area.

5. Remove all traces of evaporative cleaning agent

and foreign material.

General Equipment:

Pneumatic vacuum gun

6. Dispose of any unused evaporative cleaning

agent and the brush after completing the repair.

Fuel Charging and Controls - 1.8L
Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS)
- Lynx - Fuel Rail

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

General Equipment

Removal

WARNINGS:

Make sure that the fuel pressure has dropped to zero and that the fuel temperature

is at ambient temperature.

Wait for a minimum of 1 minute after the engine has stopped before commencing

any repair to the fuel injection system.

Hose clamp remover/installer

1. Refer to:

Diesel Fuel System Health and Safety

Precautions

(100-00 General Information,

Description and Operation).

2.

3.

CAUTION: Use lint free cloth.

Protect the generator to prevent contamination.

4. Clean the fuel pump, fuel rail, high-pressure fuel

supply line and surrounding areas.

Refer to:

Fuel Injection Component Cleaning

(303-04E Fuel Charging and Controls - 2.0L
Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV, General Procedures).

5. General Equipment:

Hose clamp

remover/installer