Ford Galaxy / Ford S-MAX. Manual — part 338

Installation

7. Lower the

radiator and
condenser
assembly by
approximately
70 mm.

Torque:

25

Nm

1. To install, reverse the removal procedure.

Engine Cooling - 2.5L Duratec
(162kW/220PS) - VI5 - Radiator

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

General Equipment

Removal

NOTE: Removal steps in this procedure may contain installation details.

Cable ties

1. Drain the cooling system.

Refer to:

Cooling System Draining, Filling and

Bleeding

(303-03A Engine Cooling - 2.0L

Duratec-HE (107kW/145PS) - MI4/2.0L Duratec-
HE Flex Fuel (107kW/145PS) - MI4/2.3L Duratec-
HE (118kW/160PS) - MI4, General Procedures).

2. Remove the cooling fan motor and shroud.

Refer to:

Cooling Fan Motor and Shroud

(303-

03A Engine Cooling - 2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4/2.3L Duratec-HE
(118kW/160PS) - MI4, Removal and
Installation).

3. Remove the charge air cooler (if equipped).

Refer to:

Charge Air Cooler

(303-12E Intake Air

Distribution and Filtering - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi
(118kW/160PS) - DW, Emission Requirements:
Stage IV/Stage V, Removal and Installation).
Refer to:

Charge Air Cooler

(303-12E Intake Air

Distribution and Filtering - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi
(118kW/160PS) - DW, Emission Requirements:
Stage IV/Stage V, Removal and Installation).

4. Secure the air conditioning (A/C) condenser to

the front panel.

General Equipment:

Cable ties

5.

Installation

6.

7.

NOTE: This step requires the aid of another
technician.
NOTE: Radiator insulators are to be reused
unless damaged.

Remove the cable ties.

1.

NOTE: Make sure that no components catch
when installing the radiator.

To install, reverse the removal procedure.

Engine Cooling - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-
TDCi (92kW/125PS) - Lynx -
Specifications

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Lubricants, Fluids, Sealers and Adhesives

Antifreeze

Cooling System Refill Capacities

Cooling System Pressure Specification

Item

Specification

Motorcraft Super Plus Antifreeze

WSS-M97B44–D

Specific Gravity (providing no

other additive is in coolant)

Approximate percentage of

Anti-Freeze (by volume)

Remains

Fluid to

Solidifies

at

1.061 at +15°C

50%

–25°C (–13°

F)

–37°C (–

35°F)

Description

Liters

Cooling system and heater

7.93

Description

Pressure kpa (psi)

Radiator pressure test

138 (20)

Coolant expansion tank cap release pressure

135 to 155 (19.6 to 22.5)