Ford Galaxy / Ford S-MAX. Manual — part 594

Exhaust System - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Front Muffler

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

General Equipment

Removal

Installation

Air Body Saw

1. Raise and support the vehicle.

Refer to:

Lifting

(100-02 Jacking and Lifting,

Description and Operation).

2.

NOTE: Make sure that the exhaust flexible
pipe is not twisted.

General Equipment:

Air Body Saw

1.

NOTE: Make sure that the exhaust flexible
pipe is not twisted.

Torque:

3: 48 Nm
4: 45 Nm

Exhaust System - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Rear Muffler

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

General Equipment

Removal

Installation

Air Body Saw

1. Refer to:

Lifting

(100-02 Jacking and Lifting,

Description and Operation).

2.

1. General Equipment:

Air Body Saw

3.

1. Torque:

4: 54 Nm
5: 45 Nm

2.

3. Torque: 54 Nm

Exhaust System - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Diesel Particulate
Filter (DPF) Differential Pressure Sensor

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

General Equipment

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

Ford diagnostic equipment

1. Remove the front left-hand wheel and tire.

Refer to:

Wheel and Tire

(204-04 Wheels and

Tires, Removal and Installation).

2.

3.

3. Torque: 5 Nm

4. Torque: 5 Nm

1. To install, reverse the removal procedure.

2. Carry out the powertrain control module (PCM)

Reset the Diesel Particulate Filter Differential
Pressure Sensor Learned Values service function.

General Equipment:

Ford diagnostic equipment

Fuel System - General Information - Fuel
System—2.0L Duratec-HE (MI4)/2.3L
Duratec-HE (MI4)/2.5L Duratec (VI5)

S-MAX/Galaxy 2006.5 (02/2006-)

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Diagnosis and Testing

General Equipment

Inspection and Verification

1. 1. Verify the customer concern.

2. 2. Visually inspect for obvious signs of mechanical or electrical damage.

Visual Inspection Chart

3. 3. If an obvious cause for an observed or reported concern is found, correct the cause

(if possible) before proceeding to the next step

4. 4. If the cause is not visually evident, verify the symptom and refer to the

Ford

approved diagnostic tool

.

Ford approved diagnostic tool

Mechanical

Electrical

Fuel level
Fuel pump and sender unit
Fuel leak(s)
Fuel line(s)
Fuel filter
Fuel tank
Fuel tank filler pipe
Fuel tank filler cap

Electrical connector(s)
Wiring harness
Fuel pump module