Ford Galaxy / Ford S-MAX. Manual — part 291

Engine - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Balance Shaft
Backlash

S-MAX/Galaxy 2006.5 (02/2006-)

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General Procedures

Special Tool(s)

205-069
Dial Indicator Gauge (Metric)

205-070
Holding Fixture, Dial Indicator Gauge

303-1330
Backlash Lever, Balance Shafts

1. Refer to:

Balance Shaft Assembly

(303-01G

Engine - 2.2L Duratorq-TDCi (129kW/175PS) -
DW, Removal and Installation).

2.

Measure the backlash between the
balance shaft and crankshaft.
Install the measuring shims (57).
Install the new balance shaft assembly,
tighten the bolts evenly in 2 stages to the
sequence shown.

Torque:

5 Nm
22 Nm

Stage 1:
Stage 2:

3. Install the Special Tool(s):

303-1330

,

205-069

,

205-070

4. Push the ballance shaft until it stops.

5.

6. Remove the Special Tool(s):

303-1330

7.

Turn the crankshaft in the normal
direction of rotation, measure and record
the backlash on every quarter rotation of
the balance shafts, until 8 readings are
taken and the crankshaft has completed 1
revolution.

8.

Take the minimum clearance values, to
select the required shims.
For example minimum clearance value
0.2mm = shim thickness 1.29mm = shim
marking 29
Refer to:

Specifications

(303-01G Engine -

2.2L Duratorq-TDCi (129kW/175PS) - DW,
Specifications).

9.

CAUTIONS:

Note the position of each component

before removal.

Extreme cleanliness must be exercised

when handling these components.

Remove the measuring shims.

10. Refer to:

Balance Shaft Assembly

(303-01G

Engine - 2.2L Duratorq-TDCi (129kW/175PS) -
DW, Removal and Installation).

Engine - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Engine Oil
Draining and Filling

S-MAX/Galaxy 2006.5 (02/2006-)

Print

General Procedures

General Equipment

Fluid container

1. Refer to:

Lifting

(100-02 Jacking and Lifting,

Description and Operation).

2.

3.

NOTE: Be prepared to collect escaping fluid

Discard the sealing washer.

General Equipment:

Fluid container

4.

NOTE: Make sure that a new component is
installed.

Torque:

20 Nm

5. Torque: 9 Nm

6. Fill the engine with oil.

Refer to:

Specifications

(303-01G Engine - 2.2L

Duratorq-TDCi (129kW/175PS) - DW,
Specifications).