Ford Galaxy / Ford S-MAX. Manual — part 545

Make certain that the retainer of the input shaft ball bearing
is placed in the groove of the transmission housing. Remove
the cable ties.

34.

35.

Apply sealant centrally on the transmission mating
face and past the threaded holes on the inside (bead
diameter: 3 mm).

Material:

Flange Sealant - Anaerobic LR (WSK-

M2G348-A5 / 2U7J-M2G348-AA)

Ensure that the threaded holes are free of sealant.

36.

37. Install the following items:

Tighten the transmission housing bolts in two stages,
working diagonally.

Torque:

32 Nm

Install a new halfshaft seal.

Special Tool(s):

205-115

38.

CAUTION: Cover the input shaft splines with

adhesive tape to avoid damaging the input shaft oil
seal.

Install a new input shaft oil seal.

Special Tool(s):

308-112

39. Remove the adhesive tape from the input shaft splines.

40. Install the following items:

1. Transmission housing retaining bolts

Torque:

32 Nm

2. Clutch slave cylinder

Torque:

11 Nm

3. Install a new halfshaft seal.

Special Tool(s):

205-115

41.

Apply sealant centrally on the mating face and past
the threaded holes on the outside (bead diameter: 3
mm).

Material:

Flange Sealant - Anaerobic LR (WSK-

M2G348-A5 / 2U7J-M2G348-AA)

Ensure that the threaded holes are free of sealant.

42.

1. Ensure that no

gear is
engaged.

2. Ensure that

the selector
mechanism is
in the neutral
position.

3. Install the shift

mechanism.

Torque:

4. Install new

input shaft
bearing
retainer bolts.

Torque:

5. Remove the

transaxle from
the mounting
stand.

Special Tool
(s):

303

303-435

303-435

Manual Transmission/Transaxle - Vehicles
With: 6-Speed Manual Transaxle - MMT6 -
Transmission—1.8L Duratorq-TDCi (Lynx)
Diesel

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Installation

Special Tool(s)

Materials

General Equipment

CAUTION: Make sure that the two guide sleeves are installed.

303-290-13
Adapter for 303-290A

303-290A-15
Adapter für 303-290A

303-290B
Support Bar, Engine

303-290B-16
Adapter for 303-290B

Name

Specification

Grease K-HT ESD-M1C220-A / A88SX1C220AA

Transmission jack

1. Refer to:

Health and Safety Precautions

(100-00

General Information, Description and Operation).

2. Coat the input shaft splines with a thin coating of

grease.

Material:

Grease K-HT (ESD-M1C220-A /

A88SX1C220AA)

3. General Equipment:

Transmission jack

4. Perform this and the following operation

simultaneously.

Torque:

48 Nm