Ford Galaxy / Ford S-MAX. Manual — part 395

Fuel Charging and Controls -
Turbocharger - 2.5L Duratec
(162kW/220PS) - VI5 - Turbocharger

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

1. Refer to:

Battery Disconnect and Connect

(414-

01 Battery, Mounting and Cables, General
Procedures).

2.

CAUTION: Make sure that the inside of

the pipe ends are clean and free of oil
residue.

3.

4.

CAUTION: Make sure that the inside of

the pipe ends are clean and free of oil
residue.

1. Torque: 10 Nm
2. Torque: 4 Nm

5.

CAUTION: Make sure that the inside of

the pipe ends are clean and free of oil
residue.

6. Refer to:

Cooling System Draining, Filling and

Bleeding

(303-03C Engine Cooling - 2.5L Duratec

(162kW/220PS) - VI5, General Procedures).

7. Refer to:

Front Halfshaft RH

(205-04 Front Drive

Halfshafts, Removal and Installation).

8. Torque: 17 Nm

9.

CAUTION: Make sure that the inside of

the pipe ends are clean and free of oil
residue.

Torque:

4 Nm

10.

CAUTION: Make sure that the inside of

the pipe ends are clean and free of oil
residue.

Torque:

4 Nm

11.

NOTE: Note the position of the spring
washers to aid installation.

Torque:

20 Nm

12.

13. Torque: 28 Nm

Installation

14. Torque: 38 Nm

15.

1. Torque: 26 Nm
2. Torque: 38 Nm

16. Torque: 12 Nm

17. Torque: 24 Nm

1. To install, reverse the removal procedure.

2. Refer to:

Door Window Motor Initialization

(501-

11 Glass, Frames and Mechanisms, General
Procedures).

Fuel Charging and Controls -
Turbocharger - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-
TDCi (92kW/125PS) - Lynx -
Specifications

S-MAX/Galaxy 2006.5 (02/2006-)

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Torque Specifications

Description

Nm lb-ft lb-in

Engine roll restrictor bolt

48

35

–

Oil supply tube union – vehicles without common rail fuel injection

10

–

89

Oil supply tube union – vehicles with common rail fuel injection

12

9

–

Oil return tube retaining bolts – vehicles without common rail fuel injection

10

–

89

Oil return tube retaining bolts – vehicles with common rail fuel injection

12

9

–

Exhaust gas recirculation cooler clamp bolt

9

–

80

Exhaust manifold to EGR valve tube bolts

24

18

-

EGR tube clamp bolt

9

–

80

EGR tube to EGR valve bolts

20

15

–

EGR cooler to cylinder block retaining bolts

23

17

–

EGR cooler to exhaust manifold retaining bolts

26

19

–

Exhaust manifold retaining nuts and bolts

25

18

–

Catalytic converter support bracket retaining bolts

22

16

–

Charge air cooler intake pipe nut

9

–

80