Ford Galaxy / Ford S-MAX. Manual — part 524

31.

1. General Equipment:

Hot air gun

2. Install the measured adjusting shim.
3. Install the measured adjusting shim.
4. Install the measured adjusting shim.
5. Insert bearing outer rings manually.

32. Special Tool(s):

204-017

,

204-050

,

205-075

33.

NOTE: Make sure that these components are
installed to the noted removal position.

34. Keep the reverse gear idler shaft bearing block raised

while installing the shaft.

Special Tool(s):

308-214

35.

36. Material:

Transmission Oil 75W FE (WSS-M2C200-D2 /

7U7J-M2C200-BA)

37.

1. Install the input and output shafts together.
2. Move the input and output shafts to one side.
3. Remove the Special Tool(s):

308-214

38.

NOTE: Make sure that these components are
installed to the noted removal position.

Install the following items:

1.
2.
3.

39. Install the

following items:

1. Material:

Flange
Sealant
Anaerobic
LR (WSK
M2G348
A5 / 2U7J
M2G348
AA)

Torque:
Nm

2.
3.
4.

40. Material:

Flange Sealant - Anaerobic LR (WSK-M2G348

A5 / 2U7J-M2G348-AA)

41.

CAUTION: The guide pins must remain installed

in the gearbox housing.

42. Tighten the bolts in a crisscross sequence.

Torque:

40 Nm

43.

If the starting torque is too high, all the
measurements must be repeated.
Engage fourth gear.

Special Tool(s):

205-067

,

205-175

Starting torque 1 Nm.

44. Special Tool(s):

205-115

45.

NOTE: Make sure that a new component is installed.

Material:

Flange Sealant - Anaerobic LR (WSK-M2G348

A5 / 2U7J-M2G348-AA)