Ford Galaxy / Ford S-MAX. Manual — part 356

Engine Cooling - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Coolant Pump

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

1. Refer to:

Cooling System Draining, Filling and

Bleeding

(303-03F Engine Cooling - 2.2L

Duratorq-TDCi (129kW/175PS) - DW, General
Procedures).

2. Refer to:

Timing Belt

(303-01G Engine - 2.2L

Duratorq-TDCi (129kW/175PS) - DW, Removal
and Installation).

3. Torque:

5 Nm
16 Nm

Stage 1:
Stage 2:

1.

CAUTION: Make sure that the mating

faces are clean and free of foreign material.

To install, reverse the removal procedure.

Fuel Charging and Controls - 2.0L
Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) -
MI4 - Specifications

S-MAX/Galaxy 2006.5 (02/2006-)

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Torque Specifications

Description

Nm

lb-ft

lb-in

Throttle body retaining bolts

10

—

89

Fuel injection supply manifold retaining bolts

25

18

—

Fuel Charging and Controls - 2.0L
Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) -
MI4 - Fuel Charging and Controls

S-MAX/Galaxy 2006.5 (02/2006-)

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Description and Operation

Description

Fuel rail

Fuel injector O-ring seal(s)

Throttle body

Throttle body gasket

Fuel injector(s)

Fuel injector retaining clip(s)

Item

1

2

3

4

5

6

Part Number

-

-

-

-

-

-

Fuel Charging and Controls - 2.0L
Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) -
MI4 - Fuel Charging and Controls—
Vehicles With: Ethanol Capability -
Overview

S-MAX/Galaxy 2006.5 (02/2006-)

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Description and Operation

The fuel injectors and fuel rail are different for petrol vehicles and for vehicles with ethanol
E85 and must not be mixed up.

The theoretical air-fuel ratio for vehicles operated with ethanol is 9.7 kg air / kg fuel. For
petrol vehicles, the ratio is 14.5:1 This results in a 30% higher fuel requirement in order to
achieve Lambda = 1.

Fuel injectors

The increased fuel consumption is compensated for through fuel injectors with a greater
throughput.

Fuel rail

The interior of the fuel rail is nickel-coated.