Ford Galaxy / Ford S-MAX. Manual — part 608

Fuel Tank and Lines - 2.0L EcoBoost SCTi
(149kW/203PS) - MI4/2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4/2.5L
Duratec (162kW/220PS) - VI5 - Fuel Tank

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

General Equipment

Removal

All vehicles

NOTE: Removal steps in this procedure may contain installation details.

Vehicles with 2.5L engine

310-069
Wrench, Fuel Tank Sender Unit

Fuel tank draining equipment
Hose clamp(s)
Hose clamp remover/installer
Retaining Strap
Transmission jack
Wooden Block

1. Refer to:

Petrol and Petrol-Ethanol Fuel Systems

Health and Safety Precautions

(100-00 General

Information, Description and Operation).
Refer to:

Diesel Fuel System Health and Safety

Precautions

(100-00 General Information,

Description and Operation).

2. Refer to:

Lifting

(100-02 Jacking and Lifting,

Description and Operation).

3. Torque: 10 Nm

All vehicles

4.

5.

6.

CAUTION: Take extra care when

handling the components.

Torque:

5 Nm

7.

NOTE: Make sure that a new clamp is
installed.

All except vehicles with diesel engine

Vehicles with 2.0L diesel engine

Vehicles with diesel engine

NOTE: Make sure that the clamp is installed
to the same orientation as when removed.

General Equipment:

Hose clamp(s)

8.

WARNING: Be prepared to collect

escaping fluid.
NOTE: Make sure that a new component is
installed.

General Equipment:

Hose clamp

remover/installer

9.

WARNING: Be prepared to collect

escaping fluid.

1. Refer to:

Quick Release Coupling

(310-00

Fuel System - General Information,
General Procedures).

2. If equipped.

10. Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).

11. Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).

Vehicles with fuel fired booster heater

All vehicles

12.

13.

WARNING: Be prepared to collect

escaping fluid.

Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).

14.

15.

CAUTIONS:

Use suitable packing material to prevent

damage to the component.

Make sure that no strain is placed on

the fuel lines and wiring harnesses.

General Equipment:

Transmission jack

General Equipment:

Wooden Block

16. Torque: 24 Nm

17. General Equipment:

Retaining Strap