Ford Galaxy / Ford S-MAX. Manual — part 569

Manual Transmission/Transaxle - Vehicles
With: 6-Speed Manual Transaxle - M66 -
Transmission—2.2L Duratorq-TDCi (DW)
Diesel

S-MAX/Galaxy 2006.5 (02/2006-)

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Installation

Special Tool(s)

Materials

General Equipment

205-775
Protector Halfshaft Seal

303-290-03A
Adapter for 303-290A

303-290-13
Adapter for 303-290A

303-290A-15
Adapter für 303-290A

303-290B
Support Bar, Engine

303-290B-16
Adapter for 303-290B

Name

Specification

Grease KS-LL 9U7J-M1C273-BA

Grease KS-PS SA-M1C9107-A / YS5J-M1C9107-AA

Retaining Strap

Tire lever

Transmission jack

Wooden Block

1. Refer to:

Health and Safety Precautions

(100-00

General Information, Description and Operation).

2. Coat the input shaft splines with a thin coating of

grease.

Material:

Grease KS-LL (9U7J-M1C273-BA)

3. This step is only required when replacing the

transmission.

Torque:

32 Nm

4. General Equipment:

Transmission jack

General Equipment:

Wooden Block

General Equipment:

Retaining Strap

5. Perform this and the following operation

simultaneously.

Torque:

48 Nm

6. Torque: 48 Nm

7. Remove the following items:

General Equipment:

Wooden Block

General Equipment:

Retaining Strap

General Equipment:

Transmission jack

8. Torque:

35 Nm
60°

Stage 1:
Stage 2:

9. Special

Tool
(s):

303-
290B

10.

11. Lower the vehicle.

12.

1. Torque: 24 Nm

2.

CAUTION: Make sure that a new

nut is installed.

Torque:

148 Nm

13. Refer to:

Lifting

(100-02 Jacking and Lifting,

Description and Operation).

14. Remove the Special Tool(s):

303-290B

,

303-290-

03A

,

303-290-13

,

303-290A-15

,

303-290B-16

15. Torque: 48 Nm

16. Torque: 10 Nm

17.

18. Remove the special tool before completely

installing the halfshaft.

Special Tool(s):

205-775

19.

1.

NOTE: Make sure that a new
component is installed.

2.

NOTE: Make sure that new components
are installed.