Ford Galaxy / Ford S-MAX. Manual — part 1051

Rear End Sheet Metal Repairs -
Specifications

S-MAX/Galaxy 2006.5 (02/2006-)

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Lubricants, Sealers and Adhesives

Part number

Specification

PU glass adhesive (150 ml)

1 102 109

WSK-M11 P57-A1

Rear End Sheet Metal Repairs -
Quarter/Side Panel Rear Section LH—VIN
Plate Body Style Code: S

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

1. Replacement Parts

Repair panel, rear quarter panel

1. General notes

Necessary removal work: wheelhouse trim
panel, rear lamp, rear bumper, quarter
panel trim.
Reposition the carpeting and the wiring
harness away from the working area.
Depending on the extent of the damage,
the forced air extraction gusset should also
be replaced.

2. Quarter panel section

Separating cut.

3. Quarter panel section

Mill out the spot welds.

Installation

4. Quarter panel section

Mill out the spot welds.

1. Quarter panel section

Punch holes for puddle welding.

2. Quarter panel section

1. Continuous MIG weld seam.
2. Puddle weld.

3. Quarter panel section

Puddle weld.