Ford Galaxy / Ford S-MAX. Manual — part 494

3. Refer to:

Selector Lever Cable Adjustment

(307-

05 Automatic Transmission/Transaxle External
Controls - Vehicles With: 6-Speed Automatic
Transaxle - AWF21, General Procedures).

Automatic Transmission/Transaxle
External Controls - Vehicles With: 6-Speed
Automatic Transaxle - AWF21 - Selector
Lever Assembly

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

CAUTION: The gearshift cables must not be kinked or twisted.

NOTE: Removal steps in this procedure may contain installation details.

Vehicles with electronic parking brake (EPB)

Vehicles with manual parking brake

All vehicles

1. Refer to:

Floor Console - Vehicles With:

Electronic Parking Brake (EPB), VIN Plate Body
Style Code: M

(501-12 Instrument Panel and

Console, Removal and Installation).
Refer to:

Floor Console - Vehicles With:

Electronic Parking Brake (EPB), VIN Plate Body
Style Code: S

(501-12 Instrument Panel and

Console, Removal and Installation).

2. Refer to:

Floor Console Upper Section - Vehicles

With: Center Armrest/Manually Adjusted Parking
Brake

(501-12 Instrument Panel and Console,

Removal and Installation).
Refer to:

Floor Console Upper Section - Vehicles

With: Manually Adjusted Parking Brake, Vehicles
Without: Center Armrest

(501-12 Instrument

Panel and Console, Removal and Installation).

3.

4.

Installation

5. Torque: 9 Nm

6.

1. To install reverse the removal procedure.

2. Refer to:

Selector Lever Cable Adjustment

(307-

05 Automatic Transmission/Transaxle External
Controls - Vehicles With: 6-Speed Automatic
Transaxle - AWF21, General Procedures).

Manual Transmission/Transaxle and
Clutch - General Information - Manual
Transaxle and Clutch

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Diagnosis and Testing

General Equipment

Inspection and Testing

1. 1. Verify the customer concern.

2. 2. Visually inspect for obvious signs of mechanical or electrical damage.

3. 3. Resolve any obvious causes for a concern found during the visual inspection before

carrying out any further tests.

4. 4. If the concern persists, check the symptoms and proceed according to the Ford

approved diagnostic tool instructions.

Inspection and Verification - Manual Transaxle

The following checks should be carried out before repairing or installing a new transaxle.

The inspection and verification of manual transmission concerns can be considered in three
main areas.

Gear Shifting Concerns

Clutch does not operate correctly.
External gearshift mechanism REFER to:

External Controls

(308-06A Manual Transmission/Transaxle External Controls -

Vehicles With: 5-Speed Manual Transaxle - MTX75, Description and Operation),

External Controls

(308-06B Manual Transmission/Transaxle External Controls -

Vehicles With: 6-Speed Manual Transaxle - MMT6, Description and Operation).

Transmission noise concerns

Check the engine and transmission mountings for sufficient clearance to the transmission
and the body.
Other noises except gearshift noises
Go through the driving situations/tests described in the table below under the conditions
described there and answer each part of the diagnosis with a "Yes" or "No".

NOTE: If the response to one or more diagnoses is "Yes", the transmission must be
removed and the dual mass flywheel checked according to GO to Pinpoint Test

E.

.

Ford approved diagnostic tool

Item

No.

Situation, test / diagnosis

Yes No

1

Driving situation:

0

0

Road test the vehicle. Accelerate the vehicle with maximum torque in 5th or 6th
gear. REFER to:

Specifications

(308-01A Clutch - Vehicles With: 5-Speed Manual Transaxle -

MTX75, Specifications),

Specifications

(308-01B Clutch - Vehicles With: 6-Speed Manual Transaxle -

MMT6, Specifications),

Specifications

(308-01C Clutch - Vehicles With: 6-Speed Manual Transaxle -

M66, Specifications).

Diagnosis: