Ford Galaxy / Ford S-MAX. Manual — part 503

Clutch - Vehicles With: 6-Speed Manual
Transaxle - MMT6 - Specifications

S-MAX/Galaxy 2006.5 (02/2006-)

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Technical Data and Specifications

* Clamp the clutch disc hand-tight in the area of the friction linings.

** If the minimum thickness has been reached, the clutch disc must be renewed.

Clamped thickness - clutch plate *

Nominal thickness

Minimum thickness **

mm

inch

mm

inch

1.8L diesel engine

7.30

0.29

5.00

0.20

2.0L diesel engine

8.20

0.32

5.70

0.22

Clutch - Vehicles With: 6-Speed Manual
Transaxle - MMT6 - Clutch

S-MAX/Galaxy 2006.5 (02/2006-)

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Diagnosis and Testing

REFER to:

Manual Transaxle and Clutch

(308-00 Manual Transmission/Transaxle and Clutch

- General Information, Diagnosis and Testing).

Clutch - Vehicles With: 6-Speed Manual
Transaxle - MMT6 - Clutch Disc and
Pressure Plate

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Special Tool(s)

General Equipment

Removal

Installation

308-204
Aligner, Clutch Disc

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1. Remove the transmission.

Refer to:

Transmission - 1.8L Duratorq-TDCi

(Lynx) Diesel

(308-03B Manual

Transmission/Transaxle - Vehicles With: 6-Speed
Manual Transaxle - MMT6, Removal).
Refer to:

Transmission - 2.0L Duratorq-TDCi

(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, 2.0L Duratorq-TDCi (DW)
Diesel

(308-03B Manual Transmission/Transaxle

- Vehicles With: 6-Speed Manual Transaxle -
MMT6, Removal).

2. Loosen: Each bolt by two turn(s)

1. Tighten each bolt by two turns.

Special Tool(s):

308-204

Torque:

29 Nm

2. Install the transmission.

Refer to:

Transmission - 1.8L Duratorq-TDCi

(Lynx) Diesel

(308-03B Manual

Transmission/Transaxle - Vehicles With: 6-Speed
Manual Transaxle - MMT6, Installation).
Refer to:

Transmission - 2.0L Duratorq-TDCi

Vehicles with electronic parking brake (EPB)

(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW

(308-03B Manual

Transmission/Transaxle - Vehicles With: 6-Speed
Manual Transaxle - MMT6, Installation).

3. Configure the electronic parking brake.

General Equipment:

Ford diagnostic equipment

4. Carry out a parking brake Function Test.

General Equipment:

Ford diagnostic equipment