Ford Galaxy / Ford S-MAX. Manual — part 1041

Roof Sheet Metal Repairs - Specifications

S-MAX/Galaxy 2006.5 (02/2006-)

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Lubricants, sealants and adhesives

Part number

Specification

PU glass adhesive (150 ml)

1 102 109

WSK-M11 P57-A1

Roof Sheet Metal Repairs - Roof Panel—
Vehicles Without: Glass Roof Panel, VIN
Plate Body Style Code: S

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

1. Replacement parts

Roof panel

1. General Notes

Necessary removal work: Tailgate, doors,
windshield, side windows, headliner,
interior trim panels and rear lights.
Move the wiring harness away from the
working area.

2. Roof panel

Mill out the spot welds.

3. Roof panel

1. Grind out the spot welds starting from the

front side of the vehicle..

2. Heat the bonded areas from the outside

(approx. 170° C).

Installation

NOTE: Before resistance spot welding of body panels with a total panel thickness of 3 mm
and greater, the welding equipment instructions contained in sub-section 501-25 must be
followed.

1.

NOTE: In order to achieve a complete seal in
the area of the tailgate mountings, a
sufficient quantity of PU glass adhesive
needs to be applied.

Prepare the bonded areas

Apply PU glass adhesive to the roof
crossmembers and the tailgate mountings.

2. Offer up the roof panel and weld in place.

Resistance spot welding.