Ford Galaxy / Ford S-MAX. Manual — part 443

Installation

6.

NOTE: Use new seals.
NOTE: Make sure that the clamp is installed
to the same orientation as when removed.

2. Torque: 10 Nm

7.

8.

NOTE: This step is not necessary when
installing a new component.

Install a new gasket.

Torque:

10 Nm

1. To install, reverse the removal procedure.

2.

1. Torque: 10 Nm
2. Torque: 8 Nm
3. Torque: 10 Nm

Engine Emission Control - 2.2L Duratorq-
TDCi (129kW/175PS) - DW - Exhaust
Manifold to Exhaust Gas Recirculation
(EGR) Valve Tube

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

1.

2. Torque: 10 Nm

1.

NOTE: Make sure that a new clamp is
installed.
NOTE: Make sure that the clamp is installed
to the same orientation as when removed.

To install, reverse the removal procedure.

Intake Air Distribution and Filtering - 2.0L
Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) -
MI4 - Intake Air Distribution and Filtering

S-MAX/Galaxy 2006.5 (02/2006-)

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Description and Operation

Description

Electronic throttle body

Intake air resonator

Air cleaner to intake air resonator pipe

Air cleaner cover

Air cleaner element

Air cleaner housing

Noise, vibration and harshness (NVH) foam

Air cleaner intake pipe

Air cleaner outlet pipe

Positive crankcase ventilation (PCV) hose

Item

1

2

3

4

5

6

7

8

9

10

Part Number

-

-

-

-

-

-

-

-

-

-

Intake Air Distribution and Filtering - 2.0L
Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) -
MI4 - Air Cleaner

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

1. Remove the left-hand headlamp assembly.

Refer to:

Headlamp Assembly

(417-01 Exterior

Lighting, Removal and Installation).

2. Torque: 3 Nm

3.

1.

CAUTION: Make sure that the inside of

the pipe ends are clean and free of oil
residue.

To install, reverse the removal procedure.