Ford Galaxy / Ford S-MAX. Manual — part 366

the fuel injectors or INSTALL a new
set of fuel injectors as required only
after the checks have been carried
out.

CKP sensor.

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

Knock sensor

(KS).

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

FRP sensor.

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

Engine stumbling

Engine ignition.

*

Carry out an ignition system

diagnosis using the Ford approved
diagnostic tool.

*

Fuel injectors.

*

INSPECT the fuel injectors. CLEAN

the fuel injectors or INSTALL a new
set of fuel injectors as required only
after the checks have been carried
out.

*

Low fuel system

pressure.

*

Check the fuel system pressure.

REFER to:

Fuel System Pressure

Check - 2.5L Duratec (162kW/220PS)
- VI5

(310-00 Fuel System - General

Information, General Procedures).

*

FRP sensor.

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

Engine lacks power

Engine ignition.

*

Carry out an ignition system

diagnosis using the Ford approved
diagnostic tool.

*

Brakes binding.

*

CHECK the braking system.

REFER to:

Anti-Lock Control

(206-

09A Anti-Lock Control, Diagnosis and
Testing).

*

Vehicle

overloaded, or
excessive wind
resistance (roof
racks, towing
etc).

*

ADVISE the customer about the

effects of overloading the vehicle and
wind resistance on the fuel
consumption.

*

Air cleaner

element blocked.

*

INSTALL a new air cleaner element

as necessary.

*

Low fuel system

pressure.

*

Check the fuel system pressure.

REFER to:

Fuel System Pressure

Check - 2.5L Duratec (162kW/220PS)
- VI5

(310-00 Fuel System - General

Information, General Procedures).

*

Kinked or

restricted fuel
lines.

*

INSPECT the fuel lines. INSTALL new

components as necessary. TEST the
system for normal operation.

*

Incorrect or

contaminated
fuel.

*

CHECK for signs of contamination

such as strange odors from the fuel
tank.

If contaminated fuel is found, DRAIN

the complete fuel system. FLUSH the
fuel system through with clean
gasoline. INSTALL a new fuel filter.

*

*

REFER to:

Fuel Filter

(310-01A Fuel

Tank and Lines - 2.0L EcoBoost SCTi
(149kW/203PS) - MI4/2.0L Duratec-
HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS)
- MI4/2.3L Duratec-HE
(118kW/160PS) - MI4/2.5L Duratec
(162kW/220PS) - VI5, Removal and
Installation).

INSPECT the fuel injectors. CLEAN

the fuel injectors or INSTALL a new
set of fuel injectors as required only
after the checks have been carried
out.

INSTALL a new rail.

REFER to:

Fuel Rail

(303-04C Fuel

Charging and Controls - 2.5L Duratec
(162kW/220PS) - VI5, Removal and
Installation).

*

*

Fuel filter

blocked.

*

INSTALL a new fuel filter.

REFER to:

Fuel Filter

(310-01A Fuel

Tank and Lines - 2.0L EcoBoost SCTi
(149kW/203PS) - MI4/2.0L Duratec-
HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS)
- MI4/2.3L Duratec-HE
(118kW/160PS) - MI4/2.5L Duratec
(162kW/220PS) - VI5, Removal and
Installation).

*

Vehicle speed

sensor (VSS).

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

ECT sensor.

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

Fuel injectors.

*

INSPECT the fuel injectors. CLEAN

the fuel injectors or INSTALL a new
set of fuel injectors as required only
after the checks have been carried
out.

*

FRP sensor.

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

Incorrect valve

timing.

*

CHECK the valve timing.

*

Low cylinder

compression.

*

CHECK the cylinder compression.

*

Catalytic

converter
blocked.

*

REMOVE and visually INSPECT the

catalytic converter for damage.
INSTALL a new catalytic converter as
necessary.
REFER to:

Catalytic Converter

(309-

00C Exhaust System - 2.5L Duratec
(162kW/220PS) - VI5, Removal and
Installation).

*

Black smoke at idle

Air cleaner

element blocked.

*

INSTALL a new air cleaner element

as necessary.

*

Fuel injectors.

*

INSPECT the fuel injectors. CLEAN

the fuel injectors or INSTALL a new

*

set of injectors as required only after
the checks have been carried out.

ECT sensor.

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

FRP sensor.

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

Catalytic

converter
blocked.

*

REMOVE and visually INSPECT the

catalytic converter for damage.
INSTALL a new catalytic converter as
necessary.
REFER to:

Catalytic Converter

(309-

00C Exhaust System - 2.5L Duratec
(162kW/220PS) - VI5, Removal and
Installation).

*

Incorrect valve

timing.

*

CHECK the valve timing.

*

Excessive black smoke during
acceleration

Air cleaner

element blocked.

*

INSTALL a new air cleaner element

as necessary.

*

Incorrect or

contaminated
fuel.

*

CHECK for signs of contamination

such as strange odors from the fuel
tank.

If contaminated fuel is found, DRAIN

the complete fuel system. FLUSH the
fuel system through with clean
gasoline. INSTALL a new fuel filter.
REFER to:

Fuel Filter

(310-01A Fuel

Tank and Lines - 2.0L EcoBoost SCTi
(149kW/203PS) - MI4/2.0L Duratec-
HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS)
- MI4/2.3L Duratec-HE
(118kW/160PS) - MI4/2.5L Duratec
(162kW/220PS) - VI5, Removal and
Installation).

INSPECT the fuel injectors. CLEAN

the fuel injectors or INSTALL a new
set of fuel injectors as required only
after the checks have been carried
out.

INSTALL a new fuel rail.

REFER to:

Fuel Rail

(303-04C Fuel

Charging and Controls - 2.5L Duratec
(162kW/220PS) - VI5, Removal and
Installation).

*

*

*

*

CKP sensor.

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

KS.

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

Fuel injectors.

*

INSPECT the fuel injectors. CLEAN

the fuel injectors or INSTALL a new
set of fuel injectors as required only
after the checks have been carried
out.

*

FRP sensor.

*

Carry out a full engine diagnosis

using the guided diagnostic menu in

*

the Ford approved diagnostic tool.

Catalytic

converter
blocked.

*

REMOVE and visually INSPECT the

catalytic converter for damage.
INSTALL a new catalytic converter as
necessary.
REFER to:

Catalytic Converter

(309-

00C Exhaust System - 2.5L Duratec
(162kW/220PS) - VI5, Removal and
Installation).

*

Black smoke at cruising speeds

Air cleaner

element blocked.

*

INSTALL a new air cleaner element.

*

ECT sensor.

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

Fuel injectors.

*

INSPECT the fuel injectors. CLEAN

the fuel injectors or INSTALL a new
set of fuel injectors as required only
after the checks have been carried
out.

*

FRP sensor.

*

Carry out a full engine diagnosis

using the guided diagnostic menu in
the Ford approved diagnostic tool.

*

Catalytic

converter
blocked.

*

REMOVE and visually INSPECT the

catalytic converter for damage.
INSTALL a new catalytic converter as
necessary.
REFER to:

Catalytic Converter

(309-

00C Exhaust System - 2.5L Duratec
(162kW/220PS) - VI5, Removal and
Installation).

*

Blue smoke

Engine burning

oil.

*

CARRY OUT a controlled oil

consumption test over 1000 km (600
miles). CONFIRM that the oil
consumption is less than 0.1 liter per
1000 km (600 miles).

*

Incorrect or

contaminated
fuel.

*

CHECK for signs of contamination

such as strange odors from the fuel
tank.

If contaminated fuel is found, DRAIN

the complete fuel system. FLUSH the
fuel system through with clean
gasoline. INSTALL a new fuel filter.
REFER to:

Fuel Filter

(310-01A Fuel

Tank and Lines - 2.0L EcoBoost SCTi
(149kW/203PS) - MI4/2.0L Duratec-
HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS)
- MI4/2.3L Duratec-HE
(118kW/160PS) - MI4/2.5L Duratec
(162kW/220PS) - VI5, Removal and
Installation).

INSPECT the fuel injectors. CLEAN

the fuel injectors or INSTALL a new
set of fuel injectors as required only
after the checks have been carried
out.

INSTALL a new fuel rail.

REFER to:

Fuel Rail

(303-04C Fuel

Charging and Controls - 2.5L Duratec

*

*

*

*