Ford Ranger EV (2001 year). Manual — part 24
204-02-1
GROUP
Chassis
2
SECTION TITLE
PAGE
Rear Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Rear Drive Halfshafts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake and Actuation. . . . . . . . . . . . . . . . . . . . . . . . .
Power Brake Actuation. . . . . . . . . . . . . . . . . . . . . . . . . . . ..
Anti-Lock Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Steering Column Switches. . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 204-02 Rear Suspension
VEHICLE APPLICATION:
Ranger EV
CONTENTS
PAGE
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESCRIPTION AND OPERATION
Rear Suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
REMOVAL AND INSTALLATION
Hub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
Rear Shock Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
Wheel Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
204-02-2
204-02-2
Rear Suspension
SPECIFICATIONS
Torque Specifications
Torque Specifications
Description
Nm
Lb-Ft
Lb-In
Description
Nm
Lb-Ft
Lb-In
Lug Nuts
115
85
—
Backing Plate Bolts
15
11
—
Rear Spring Mounting
116
85
—
Brake Line Bracket to
12
—
107
Bolts
Axle Bolt
Spring Clamp Plate
103
43
—
Caliper Adapter Bolts
55
40.5
—
Bolts
Caliper Bolts
25
18.5
—
Upper Shock Absorber
55
40.5
—
Hub Nut
252
186
—
Nut
Lower Shock Absorber
62.5
46
—
Nut
(Continued)
DESCRIPTION AND OPERATION
Rear Suspension
Item
Part Number
Description
1
—
Shock Absorber
2
—
Spring
3
—
Rear Axle
204-02-3
204-02-3
Rear Suspension
DESCRIPTION AND OPERATION (Continued)
The rear suspension of the Electric Ranger consists
of special components designed for use with the
vehicle’s unique electric motor/transaxle. The axle
consists of thick walled aluminum tubing and cast
aluminum knuckles. Tabs and brackets are welded
to the axle in various points to attach the watts
linkage, shock absorbers, and brake lines. The
knuckles are machined to accept the brake backing
plates and the hubs. The hubs are supported by
pressed-on bearings and connect to the splined
halfshaft ends.
REMOVAL AND INSTALLATION
Hub
Special Tool(s)
Spring Flattening Tools
204-F002
Cap Aligner
204-F003
1.
NOTE: The wheel bearing must be replaced
each time the hub is removed. The wheel
bearing removal and installation procedure
contains all of the necessary steps for hub
removal and installation.
Hub removal and installation is included in the
Wheel Bearing Procedure. Refer to
Rear Axle
Removal
1.
Remove the RH spring. Refer to
.
204-02-4
204-02-4
Rear Suspension
REMOVAL AND INSTALLATION (Continued)
2.
Remove the LH and RH hubs. Refer to
3.
Release tension on the parking brake cable.
1
Depress the cable bracket tabs.
2
Pull the cable toward the front of the
vehicle and slide the cable out of the
bracket.
4.
NOTE: LH shown, RH similar.
Disconnect the LH and RH parking brake
cables.
5.
NOTE: LH shown, RH similar.
NOTE: The caliper adapter is removed with the
brake pads installed.
Remove the LH and RH backing plates.
1
Remove the three caliper adapter bolts.
2
Remove the three backing plate bolts.
3
Remove the caliper adapter/backing plate
assembly.
6.
Remove the LH and RH ABS wheel speed
sensors.
1
Remove the bolt.
2
Carefully remove the sensor.
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