Ford F150 Pickup. Instruction — part 591

Fig. 160: Assembling Differential Clutch Packs
Courtesy of FORD MOTOR CO.

2. Assemble the differential clutch packs (without the shims) on the respective differential side gears.

2003 Ford Pickup F150

2003 DRIVELINE/AXLES Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear - F150 Pickup

Fig. 161: Installing Differential Clutch Pack & Differential Side Gear (Without Shim) On Gauge
Courtesy of FORD MOTOR CO.

3. Place the base portion of the special tool in a vise. Install the differential clutch pack and differential side

gear (without the shim) on the gauge.

CAUTION: Make sure the correct mandrel is used with the special tool.

2003 Ford Pickup F150

2003 DRIVELINE/AXLES Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear - F150 Pickup

4. Position the special tool hand-tight on top of the differential clutch pack.

Fig. 162: Installing Special Tool Hand-Tight On Top Of Differential Clutch Pack
Courtesy of FORD MOTOR CO.

5. Install the special tool over the disc and differential clutch pack.

2003 Ford Pickup F150

2003 DRIVELINE/AXLES Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear - F150 Pickup

Fig. 163: Installing Special Tool Over The Disc & Differential Clutch Pack
Courtesy of FORD MOTOR CO.

6. Install the nut of the gauge over the top and base stud.

2003 Ford Pickup F150

2003 DRIVELINE/AXLES Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear - F150 Pickup