Ford F150 Pickup. Instruction — part 1850

Fig. 2: Clutch Controls General Specifications (2 Of 2)
Courtesy of FORD MOTOR CO.

TORQUE SPECIFICATIONS

Fig. 3: Clutch Controls Torque Specifications
Courtesy of FORD MOTOR CO.

DESCRIPTION & OPERATION

CLUTCH CONTROLS

The clutch control system consists of the following components:

2003 Ford Pickup F150

2003 TRANSMISSIONS Clutch Controls - F150 Pickup

Fig. 4: Identifying Clutch Controls Components
Courtesy of FORD MOTOR CO.

The clutch control system engages and disengages the clutch system. The clutch control system disengages the
clutch system when the clutch pedal is depressed and engages the clutch system when the clutch pedal is
released. When the clutch pedal is depressed it pushes the clutch master cylinder plunger developing hydraulic
pressure and applies the clutch slave cylinder (7A508) which engages the clutch release lever and bearing. The
clutch release bearing compresses the clutch pressure plate diaphragm spring, releasing the pressure on the
clutch disc (7550) which in turn disengages the transmission from the engine.

The hydraulic clutch system adjusts automatically to compensate for clutch disc wear. Clutch linkage is not
adjustable.

DIAGNOSIS AND TESTING

CLUTCH CONTROLS

Refer to MANUAL TRANSMISSION, CLUTCH & TRANSFER CASE - F150 PICKUP .

2003 Ford Pickup F150

2003 TRANSMISSIONS Clutch Controls - F150 Pickup

REMOVAL & INSTALLATION

CLUTCH PEDAL

Removal

Fig. 5: Locating Clutch Master Cylinder Push Rod
Courtesy of FORD MOTOR CO.

1. Disconnect the clutch master cylinder push rod.

2. Remove the retainer ring and discard.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is

spilled onto a painted or plastic surface wash it immediately with
water.

2003 Ford Pickup F150

2003 TRANSMISSIONS Clutch Controls - F150 Pickup

Fig. 6: Locating Retainer Ring
Courtesy of FORD MOTOR CO.

3. Remove the clutch pedal (7519) from the pedal support bracket.

Installation

1. Install the clutch pedal assembly.

z

Install the clutch pedal bushings and washers.

z

Install the clutch pedal shaft threads, the clutch/brake pedal support and brake pedal.

2. Install the retainer ring.

2003 Ford Pickup F150

2003 TRANSMISSIONS Clutch Controls - F150 Pickup