Ford F150 Pickup. Instruction — part 1180

due to the presence of propane gas, headache, dizziness, and weakness
in the extremities can occur. In severe cases, prolonged breathing of
propane-fouled air can cause suffocation. In the event of illness from
inhaling propane gas, move the victim immediately to fresh air and
contact a physician or medical emergency personnel for artificial
respiration or other required treatment.

WARNING:

Do not needlessly vent propane fuel during service, and do not open the
80% stop-fill valve while a vehicle is inside a building. When servicing the
fuel system, follow the recommended procedures to shut off the fuel
tanks and run the engine out of fuel before disconnecting the fuel system
components. If the fuel tank(s) are being serviced, have the fuel
evacuated by trained personnel at a local propane fuel station. Liquid
propane fuel vaporizes at normal barometric pressure at temperatures
above -42°C (-44°F), and expands to 270 times its volume as a liquid.
Unnecessary venting of propane fuel can create fire and health hazards
which could cause personal injury or death.

WARNING:

Be alert for situations that may cause the propane fuel system to vent
fuel. These include extremely hot days, parking near a space heater, or
hoisting a vehicle up near a ceiling heater. Release of propane fuel in a
confined area through the pressure relief valve could occur. The release
of propane fuel in a confined area could result in an accumulation of
flammable vapors. If fuel is vented near a heat source, a fire or explosion
could occur.

WARNING:

Do not use paint drying ovens for propane fueled vehicles. The heat of
paint drying ovens will increase the pressure in the fuel tanks. This could
cause venting of propane fuel vapor into the oven and result in a fire from
the heat or sparks in the electrical equipment. If the fuel is confined inside
an oven an explosion may occur. When refinishing the body panels of a
propane fueled vehicle use spot painting and drying methods.

WARNING:

If a confined area, such as a lubrication pit, has been subjected to
propane gas the area should be inspected for adequate oxygen levels by
a local health department before being entered or personal injury or death
may occur.

WARNING:

The fuel system pressure must be relieved before any component can be
removed. The fuel tanks must be evacuated prior to tank removal.
Removal of components without pressure relief or tank evacuation can
cause propane fuel to escape into the air and cause injury or death.

NOTE:

In high ambient temperatures, such as those experienced in desert locations,
the fuel system is designed to vent excess fuel vapor pressure. The pressure

2003 Ford Pickup F150

2003 ENGINE Fuel Tank And Lines-Bi-Fuel - F150 Pickup

1. Relieve the bi-fuel system pressure. Refer to PRESSURE RELIEF -- NATURAL GAS BI-FUEL

SYSTEM .

2. Disconnect the battery ground cable.

3. Remove the fuel tank shield.

Fig. 4: Removing Fuel Tank Shield
Courtesy of FORD MOTOR CO.

4. Disconnect the fuel lines.

relief valve will vent fuel and automatically reset itself.

2003 Ford Pickup F150

2003 ENGINE Fuel Tank And Lines-Bi-Fuel - F150 Pickup

Fig. 5: Disconnecting fuel lines
Courtesy of FORD MOTOR CO.

5. Disconnect the fuel float connector.

2003 Ford Pickup F150

2003 ENGINE Fuel Tank And Lines-Bi-Fuel - F150 Pickup

Fig. 6: Disconnecting Fuel Float Connector
Courtesy of FORD MOTOR CO.

Single Tank

Fig. 7: Removing Single Tank
Courtesy of FORD MOTOR CO.

6. Remove the two bolts, release the bracket and remove the tank.

Dual Tanks

7. Release the bracket and remove the fuel tank(s).

CAUTION: The fuel tank is heavy. Use the correct lifting devices to avoid

personal injury.

2003 Ford Pickup F150

2003 ENGINE Fuel Tank And Lines-Bi-Fuel - F150 Pickup