Ford F150 Pickup. Instruction — part 373

2003 GENERAL INFORMATION

Brake System - General Information - F150 Pickup

SPECIFICATIONS

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS

DESCRIPTION NUMBER

DESCRIPTION AND OPERATION

BRAKE SYSTEM

Description

Nm

lb-ft

Brake master cylinder tube fitting

17.5

13

Caliper bleeder screw, rear

20

15

Description

Nm

lb-ft

Caliper bleeder screw, front

15

11

Wheel cylinder bleeder screw

15

11

2003 Ford Pickup F150

2003 GENERAL INFORMATION Brake System - General Information - F150 Pickup

2003 Ford Pickup F150

2003 GENERAL INFORMATION Brake System - General Information - F150 Pickup

Fig. 1: Brake System Description And Operation
Courtesy of FORD MOTOR CO.

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The vehicle is equipped with a vacuum-assisted power braking system.

2003 Ford Pickup F150

2003 GENERAL INFORMATION Brake System - General Information - F150 Pickup

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The braking system is a front-to-rear split hydraulic system.

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The front brakes utilize a dual piston brake caliper and brake disc system.

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The rear disc brakes utilize a single piston brake caliper and brake disc system.

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The rear drum brakes use a self-adjusting system.

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The optional rear disc parking brake system is a drum-in-hat parking brake system and is not self-
adjusting.

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The rear anti-lock brake system (RABS) is standard equipment.

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A 4-wheel anti-lock brake system (4WABS) is optional.

Brake Fluid

Use clean, fresh Ford High Performance DOT 3 Motor Vehicle Brake Fluid C6AZ-19542-AB or equivalent
meeting Ford specification ESA-M6C25A.

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Do not reuse brake fluid drained from the system.

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Do not use brake fluid that has been stored in an open container.

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Do not use contaminated brake fluid.

DIAGNOSIS AND TESTING

BRAKE SYSTEM

Refer to SYSTEM WIRING DIAGRAMS - F150 for schematic and connector information.

Inspection and Verification

Preliminary Checks

WARNING:

Use of any other than approved DOT 3 brake fluid will cause permanent
damage to brake components and will render the brakes inoperative.

WARNING:

Brake fluid contains polyglycol ethers and polyglycols. Avoid contact
with eyes. Wash hands thoroughly after handling. If brake fluid contacts
eyes, flush eyes with running water for 15 minutes. Get medical attention
if irritation persists. If taken internally, drink water and induce vomiting.
Get medical attention immediately.

CAUTION: Brake fluid is harmful to painted or plastic surfaces. If brake fluid is spilled

onto a painted or plastic surface, immediately wash it with water.

NOTE:

Always check the fluid level in the brake master cylinder reservoir (2K478)
before performing the test procedures. If the fluid level is not at the correct

2003 Ford Pickup F150

2003 GENERAL INFORMATION Brake System - General Information - F150 Pickup

The first indicator that something may be wrong in the brake system is a change in the feeling through the brake
pedal (2455). The brake warning indicator in the instrument cluster and the brake fluid level in the brake master
cylinder reservoir are also indicators of system concerns.

If a wheel (1007) is locked and the vehicle must be moved, open a bleeder screw at the locked wheel to let out
enough fluid to relieve the pressure. Close the bleeder screw. This bleeding operation may release the brakes
but will not correct the cause of trouble. If this does not relieve the locked wheel condition, repair the locked
components before proceeding.

Brake Booster

Inspect all hoses and connections. All unused vacuum connectors should be capped. Hoses and their
connections should be correctly secured and in good condition with no holes, soft or collapsed areas.

Road Test

Perform a Road Test to compare actual vehicle braking performance with the performance standards expected
by the driver. The ability of the test driver to make valid comparisons and detect performance deficiencies will
depend on experience.

The driver should have a thorough knowledge of brake system operation and accepted general performance
guidelines in order to make good comparisons and detect performance problems.

Select a road that is reasonably smooth and level. Gravel or bumpy roads are not suitable because the surface
does not allow the tires to grip the road equally. Avoid crowned roads.

A key factor in evaluating brake concerns is the deceleration rate. This varies from vehicle to vehicle and with
changes in operating conditions. It is evident how well the brakes are working after just a few applications.

Avoid locking the brakes. Locked brakes are not an indicator of braking efficiency.

Visual Inspection Chart

VISUAL INSPECTION CHART

level, add High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent
DOT 3 fluid meeting Ford specification ESA-M6C25-A.

NOTE:

Prior to performing any diagnosis, make certain that the brake warning
indicator is functional. For additional information, refer to INSTRUMENT
CLUSTER-CONVENTIONAL - F150 or to INSTRUMENT CLUSTER-NATURAL
GAS - F150 .

Mechanical

Electrical

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Brake master cylinder

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Brake caliper piston

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Parking brake switch

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Damaged or corroded wiring harness

2003 Ford Pickup F150

2003 GENERAL INFORMATION Brake System - General Information - F150 Pickup