Ford F150 Pickup. Instruction — part 1702

Fig. 97: Identifying Manifold And Tube Fitting Bolt
Courtesy of FORD MOTOR CO.

6. Disconnect the condenser core fitting.

z

Discard the O-ring seal.

NOTE:

Use a backup wrench to hold the line during disconnection to prevent
damage to the line.

2003 Ford Pickup F150

2003 HVAC Air Conditioning - F150 Pickup

Fig. 98: Disconnecting Condenser Core Fitting
Courtesy of FORD MOTOR CO.

7. Remove the nut.

2003 Ford Pickup F150

2003 HVAC Air Conditioning - F150 Pickup

Fig. 99: Removing Nut
Courtesy of FORD MOTOR CO.

8. Remove the A/C pressure cutoff switch (19D594).

2003 Ford Pickup F150

2003 HVAC Air Conditioning - F150 Pickup

Fig. 100: Removing A/C Pressure Cutoff Switch
Courtesy of FORD MOTOR CO.

9. To install, reverse the removal procedure.

z

Install new O-ring seals lubricated in clean PAG oil.

z

Lubricate the refrigerant system with the correct amount of clean PAG oil. Refer to CLIMATE
CONTROL SYSTEM .

10. Evacuate, leak test and charge the refrigerant system. Refer to CLIMATE CONTROL SYSTEM .

MANIFOLD AND TUBE ASSEMBLY - 4.6L AND 5.4L

Material

2003 Ford Pickup F150

2003 HVAC Air Conditioning - F150 Pickup