Ford F150 Pickup. Instruction — part 1861

Fig. 27: Pinpoint Test G: Binding - Difficult Shift Lever Movement (Steps G1-G3)
Courtesy of FORD MOTOR CO.

Fig. 28: Pinpoint Test G: Binding - Difficult Shift Lever Movement (Steps G1-G3)
Courtesy of FORD MOTOR CO.

Pinpoint Test H: Excessive Noise

2003 Ford Pickup F150

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup

Fig. 29: Pinpoint Test H: Excessive Noise
Courtesy of FORD MOTOR CO.

GENERAL PROCEDURES

DISC CHECK

Special Tool(s)

2003 Ford Pickup F150

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup

Fig. 30: Identifying Special Tool(s)
Courtesy of FORD MOTOR CO.

1. Remove clutch assembly; refer to CLUTCH - F150 PICKUP .

NOTE:

Use emery cloth to remove minor imperfections in the clutch disc lining
surface.

2003 Ford Pickup F150

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup

Fig. 31: Inspecting Clutch Disc
Courtesy of FORD MOTOR CO.

2. Inspect clutch disc for:

z

Oil or grease saturation.

z

Worn or loose rivets at the hub.

z

Broken springs.

z

Wear or rust on splines.

Replace the clutch disc if any of these conditions are present.

3. Use a slide caliper to measure the depth to the rivet heads.

z

Replace the clutch disc if not within specification.

2003 Ford Pickup F150

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup