Ford F150 Pickup. Instruction — part 548
Fig. 172: Installing Gauge Nut Over The Top & Base Stud
Courtesy of FORD MOTOR CO.
7. Use a Feeler Gauge and select the thickest blade that will enter between the tool and the differential
clutch pack. Subtract .010-inch from the reading to obtain the thickness of the new clutch shim. A
maximum of two shims may be used. Select the correct shim(s) size and remove the Traction-Lok Clutch
Gauge.
2003 Ford Pickup F150
2003 DRIVELINE/AXLES Rear Drive Axle/Differential - Ford 10.25-inch - F150 Pickup
Fig. 173: Clutch Shim Specifications
Courtesy of FORD MOTOR CO.
2003 Ford Pickup F150
2003 DRIVELINE/AXLES Rear Drive Axle/Differential - Ford 10.25-inch - F150 Pickup
Fig. 174: Checking Clutch Shim Clearance
Courtesy of FORD MOTOR CO.
8. Place the shim and Belleville spring on the differential clutch pack.
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The dished or concave side of the Belleville spring must face up and against the thrust face of the
differential case.
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For additional information, refer to the exploded view in DESCRIPTION AND OPERATION .
2003 Ford Pickup F150
2003 DRIVELINE/AXLES Rear Drive Axle/Differential - Ford 10.25-inch - F150 Pickup
Fig. 175: Placing Shim & Belleville Spring On Differential Clutch Pack
Courtesy of FORD MOTOR CO.
9. Insert the differential clutch packs with shims and Belleville springs and differential side gears into the
differential case.
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Hold the upper differential clutch pack and side gear assembly in place to prevent it from falling
out of the differential case.
2003 Ford Pickup F150
2003 DRIVELINE/AXLES Rear Drive Axle/Differential - Ford 10.25-inch - F150 Pickup
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