Ford F150 Pickup. Instruction — part 1960

2003 Ford Pickup F150

2003 TRANSMISSIONS Transfer Case - F150 Pickup

Fig. 3: Torque Specifications (2 Of 2)
Courtesy of FORD MOTOR CO.

DESCRIPTION & OPERATION

TRANSFER CASE

The Borg-Warner 44-06 instruction shift and electric shift transfer cases are a three-piece aluminum design. The
unit transfers engine power from the transmission to the front and rear axles. Under normal driving conditions
the unit is in two-wheel drive high (2H) but when desired the operator may shift into four-wheel drive high (4H)
or four-wheel drive low (4L). The operator may shift from 2H to 4H or from 4H to 2H at any speed up to 88
km/h (55 MPH). The vehicle must be stopped to shift into 4L. The transfer case is shifted either manually or
electronically. The unit is lubricated by a positive displacement fluid pump that channels fluid flow through
drilled holes in the rear output shaft.

Transfer Case External Components

2003 Ford Pickup F150

2003 TRANSMISSIONS Transfer Case - F150 Pickup

Fig. 4: Identifying Transfer Case External Components
Courtesy of FORD MOTOR CO.

DIAGNOSIS & TESTING

2003 Ford Pickup F150

2003 TRANSMISSIONS Transfer Case - F150 Pickup

TRANSFER CASE

Refer to TRANSFER CASE - GENERAL INFORMATION - F150 PICKUP .

GENERAL PROCEDURES

MATERIAL

Fig. 5: Material Specification
Courtesy of FORD MOTOR CO.

TRANSFER CASE DRAINING & FILLING

1. Remove the drain plug and drain the fluid. Clean and reinstall the drain plug.

2003 Ford Pickup F150

2003 TRANSMISSIONS Transfer Case - F150 Pickup