Ford F150 Pickup. Instruction — part 832

Fig. 241: Removing Crankshaft Pulley
Courtesy of FORD MOTOR CO.

Installation

NOTE:

If not secured within four minutes, the sealant must be
removed and the sealing area cleaned. To clean the sealing
area, use silicone gasket remover and metal surface prep.
Follow the directions on the packaging. Failure to follow this
procedure can cause future oil leakage.

2003 Ford Pickup F150

2003 ENGINE Engine - 4.6L & 5.4L - F150 Pickup

Fig. 242: Identifying Silicone Gasket & Sealant Application Area Of Woodruff Key
Slot
Courtesy of FORD MOTOR CO.

1. Apply silicone gasket and sealant to the Woodruff key slot on the crankshaft pulley.

2. Use the special tool to install the crankshaft pulley.

2003 Ford Pickup F150

2003 ENGINE Engine - 4.6L & 5.4L - F150 Pickup

Fig. 243: Installing Crankshaft Pulley
Courtesy of FORD MOTOR CO.

3. Install a new bolt and washer. Tighten the bolt in four stages.

Stage 1: Tighten to 90 Nm (66 lb-ft).

Stage 2: Loosen the bolt.

Stage 3: Tighten to 50 Nm (37 lb-ft).

Stage 4: Tighten an additional 90 degrees.

2003 Ford Pickup F150

2003 ENGINE Engine - 4.6L & 5.4L - F150 Pickup

Fig. 244: Installing Crankshaft Pulley Bolt
Courtesy of FORD MOTOR CO.

4. Install the drive belt. For additional information, refer to ACCESSORY DRIVE - F150

PICKUP .

5. Install the engine cooling fan and the fan shroud. For additional information, refer to

ENGINE COOLING - F150 PICKUP .

CRANKSHAFT PULLEY - SUPERCHARGED ENGINE

Special Tool(s)

2003 Ford Pickup F150

2003 ENGINE Engine - 4.6L & 5.4L - F150 Pickup