Ford Falcon. Manual — part 69
206-05-5
Parking Brake and Actuation
206-05-5
GENERAL PROCEDURES (Continued)
13. Repeat 2 to 12 for the opposite side parking
8. Install adjustment pawl to the backing plate with
brake.
pop rivet provided.
14. Adjust the parking brake cable in accordance with 9. Adjustment pawls are left and right hand. Ensure
the procedure described in this section.
correct fitment.
10. Install parking brake adjustment screw to fully
Major Parking Brake Service
home position in notched adjusting nut.
1. Raise the vehicle.
11. Back off 1/4 of a turn.
2. Remove rear wheel, disc brake caliper and rotor.
12. Install screw and nut assembly into the backing
plate on the adjustment pawl side. Keep the shoe
3. Remove
and
discard:
slot parallel with the backing plate face.
Adjusting Nut
13. Install pushrod into tappet.
Adjusting Screw
14. Install pushrod and tappet into backing plate.
Adjusting Pawl
Ensure pushrod set correctly in lever socket by
Tappet
holding the lever into the backing plate whilst
Pushrod
inserting pushrod and tappet.
4. Remove and discard the operating lever and dust 15. Clean excess grease away using a clean rag.
cover assembly.
16. Install shoe and lining assembly. Refer to Parking
5. Clean backing plate. The cleaning fluid must be a
Brake Shoe Replacement in this section.
high flash point oil-free solvent such as
17. Repeat 2 to 14 for opposite side parking brake.
tricloroethylene or acetane. These cleaning fluids
are usually highly flammable and harmful if
vapours are inhaled for prolonged periods.
Manufacturer warnings and recommendations
should be strictly adhered to. Ensure actuation
cavity in backing plate is free from grease and
any other contamination.
6. Install lever and dust cover assembly. Slide the
lever onto the dust cover notches. Insert the lever
and dust cover assembly into the backing plate
with the lever cable retainer end positioned
downward. Refit the dust cover by stretching it
over the cast retainer on the back plate.
Item
Description
1
Dust Cover
2
Lever
3
Cable Retainer
4
Dust Cover Notches
7. Lubricate actuation cavity and tappet.
CAUTION: Ensure cavity internal bore is
fully covered with grease.
G87685 en
206-05-6
Parking Brake and Actuation
206-05-6
REMOVAL AND INSTALLATION
8. Install new shoe assembly.
Parking Brake Shoes
CAUTION: Ensure hands are clean.
Position shoe assembly over the axle shaft.
The shoe will be on the outboard side of the
actuation mechanism. Slide the shoe towards
the hold-down spring engaging the shoe tips
in both the adjusting screw and the tappet
slots.
The shoe assembly must be resting against 3
pads on the backing plate with the branding
facing outboard.
9. Install new hold-down springs and their attaching
screws. Tighten screw to 2-5 Nm.
CAUTION: Ensure the spring and screw
are fully seated. Inspect shoe assembly
position. Shoe must be central on the backing
Item
Description
plate and both tips located in the slots
1
Boot
correctly. Check the actuation mechanism.
Manually apply the parking brake operation
2
Adjuster Nut
lever. If the mechanism does not operate, the
3
Adjuster Screw
parking brake must be disassembled and
4
Adjuster Pawl
reassembled.
5
Shoe & Lining
10. Adjust shoe diameter. Refer to parking brake
6
Self tapping Screw
shoe adjustment in this section.
7
Hold Down Spring
11. Repeat procedure for the opposite side parking
brake.
8
Back Plate
9
Tappet
Parking Brake Handle
10
Pushrod
Removal
11
Lever
1. Remove
driver
seat.
Removal and Installation
2. Remove 3 M8 Screws from handle.
1. Raise the vehicle.
3. Remove HEX Screw 32x14.
2. Remove rear wheel, disc brake caliper, rotor and
4. Remove
P-Clip.
cable.
Ute/Wagon
3. Remove or disconnect hold-down springs by
undoing its attaching screw.
4. Remove the parking brake shoe by gently lifting
the shoe over the axle flange, the shoe will pivot
from the actuation mechanism. Once clear of the
flange, disconnect from the actuation mechanism
and discard.
CAUTION: Ensure the actuation
mechanism is not disturbed. An elastic band
may be used to contain the mechanism.
5. Clean debris and dust away from the backing
plate using a clean rag.
6. Adjust parking brake adjustment screw to fully
home position in the notched adjustment nut then
back off 1/4 of a turn.
7. Align the shoe slots in both the adjusting screw
and the tappet to be parallel with the backing
plate face.
G87686 en
206-05-7
Parking Brake and Actuation
206-05-7
REMOVAL AND INSTALLATION (Continued)
4. Rotate
P-Clips.
Sedan
5. Release cable from park brake.
5. Release cable from park brake.
Installation
1. Reverse
removal
procedure.
IRS Parking Brake Cable Routing
Removal
1. Remove parking brake handle as shown
previously in this section.
2. Route Park Brake cable to rear of Differential.
Installation
1. Reverse
removal
procedure.
Parking Brake Lever — Column Shift
(Ute)
Removal
1. Remove 2 retaining bolts.
3. Unclip cable as shown.
2. Remove bracket outboard of RH front seat
assembly.
3. Remove 2 HEX Screws 32x14.
G87689 en
206-05-8
Parking Brake and Actuation
206-05-8
REMOVAL AND INSTALLATION (Continued)
Installation
1. Reverse removal procedure.
Beam Axle Parking Brake Cable
Routing
Removal
1. Loosen and remove adjuster nut.
2. Disconnect cables from equaliser bracket, support
brackets and from Banksia lever.
Wagon
G87689 en
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