Ford Falcon. Manual — part 175
303-04b-10
Fuel Charging and Controls — Turbocharger
303-04b-10
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
A5
INSPECT THE TURBOCHARGER TURBINE VANES FOR
DAMAGE
Remove the exhaust pipe and the dump-pipe from the turbocharger.
Yes
INSTALL a new turbocharger. REFER to
Inspect the turbine vanes for damage.
Removal and Installation - Turbocharger.
SOURCE and rectify the cause of the damage to
the turbine blades.
TEST the system for normal operation.
No
Go to A1
Are there any signs of damage?
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303-04b-11
Fuel Charging and Controls — Turbocharger
303-04b-11
DIAGNOSIS AND TESTING (Continued)
PINPOINT TEST B : BLUE EXHAUST SMOKE WITHOUT EXCESSIVE TURBOCHARGER NOISE
Test Step
Result / Action to Take
B1
CHECK THE TURBOCHARGER OIL RETURN PIPE
Yes
NOTE:
New sealing gaskets should be installed when refitting the oil
Go to Symptom Chart in this section for further
return pipe.
blue smoke diagnostics.
Disconnect the turbocharger oil return tube from the turbocharger and
No
from the engine sump
INSTALL a new turbocharger oil return tube.
Remove the turbocharger oil return tube.
INSTALL a new turbocharger.
REFER to Removal and Installation -
Check the turbocharger oil return tube for a blockage or signs of
Turbocharger.
damage.
TEST the system for normal operation.
Is the turbocharger oil return tube OK?
PINPOINT TEST C : POOR ENGINE PERFORMANCE
Test Step
Result / Action to Take
C1
CHECK THE WASTEGATE ACTUATOR CONTROL
HOSE
Remove the wastegate actuator control hose.
Yes
INSTALL a new wastegate actuator control
Check that the hose has no cracks or holes, and that it is not blocked. hose.
TEST the system for normal operation.
No
Go to C2
Is the hose damaged?
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303-04b-12
Fuel Charging and Controls — Turbocharger
303-04b-12
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
C2
CHECK THE WASTEGATE ACTUATOR DIAPHRAGM
FOR LEAKS
Yes
NOTE:
The wastegate control actuator is factory set and must not be
Go to C3
adjusted or modified. If the wastegate control actuator is not operating
correctly, the complete turbocharger assembly must be replaced.
No
INSTALL a new turbocharger.
Connect one end of the wastegate actuator control hose to the
REFER to Removal and Installation -
wastegate actuator.
Turbocharger
Connect the other end of the wastegate control actuator hose to a
TEST the system for normal operation.
hand pressure pump.
Using the hand pressure pump apply 35-45 kPa to the wastegate
actuator.
Description
Item
1
Wastgate Actuator Rod
2
Wastgate Actuator Control Hose
Does the wastegate actuator rod move and hold its new position
until the pressure is released?
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303-04b-13
Fuel Charging and Controls — Turbocharger
303-04b-13
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
C3
CHECK THE WASTEGATE CONTROL SOLENOID
Yes
NOTE:
The wastegate control solenoid is factory set and must not be
REPLACE the wastegate control solenoid.
adjusted.
REFER to Removal and Installation - Wastegate
Control Solenoid.
NOTE:
If a fault develops in the turbo wastegate control system, a
TEST the solenoid.
standby function is carried out. The wastegate solenoid is forced fully open
(0% duty cycle) allowing minimum mechanical boost to be delivered. If the
No
boost pressure is still higher than desired, torque-limiting by cylinder
Go to C4
cut-out will occur. The appropriate trouble code will be logged in memory
for retrieval during Self Test mode.
Connect a WDS tester to the diagnostic connector.
Check for Diagnostic Trouble Codes at:
- Key-On-Engine-Off (KOEO)
- Key-On-Engine-Running (KOER)
- Engine Running (cont)
DTC
TEST
CONDITION
MODE
P0243
KOEO,
Wastegate Solenoid Circuit
KOER, Cont Malfunction
P1227
Cont
Wastegate Control System
Failed - Wastegate Closed
(Over Pressure)
P1228
Cont
Wastegate Control System
Failed - Wastegate Open
(Under Pressure)
Is the solenoid operation faulty?
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