Ford Falcon. Manual — part 320
412-03-53 Air
Conditioning 412-03-53
REMOVAL AND INSTALLATION (Continued)
1. Needles will release quick joint clamp locking
3. Align the plastic quick joint clamp to suit the quick
tabs. A plate will hold quick joint clamp in to the
joint clamp removal tool.
tool. Stopper lever will locate tool to tube joint.
NOTE: Guide on quick joint clamp must fit into
slot on tool.
Item
Description
1
Stopper Lever
Item
Description
2
Needles
1
Quick Joint Clamp
3
Plate
2
Stopper Lever
3
Clamp Removal tool
2. Recover the refrigerant. For additional
information, refer to A/C System Discharging and
4
Clamp Guide
Recovery in this section.
4. Push tool onto quick joint clamp using thumbs.
NOTE: Do not bend the needles inside the tool
when inserting.
5. Push with thumbs.
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412-03-54 Air
Conditioning 412-03-54
REMOVAL AND INSTALLATION (Continued)
6. Quick joint clamp will release (spring open).
2. Wrap quick joint clamp about tube joint.
Remove quick joint clamp removal tool by lifting
1. Squeeze to close quick joint clamp
the stopper lever to remove from A/C tube.
3. Clamp must click
Item
Description
1. No gap at (X) joint between both halves of
1
Lift Stopper Lever
clamp.
2
Slide off removal tool and clamp
Installation
1. Fully insert tube joint, such that:
1. No gap exists.
2. Lubricate O-Ring seals with PAG Compressor
oil ND-Oil 8.
Suction Accumulator
Special Tool(s)
Quick joint clamp removal
Item
Description
1
Female fitting
2
Male fitting
3
O-Ring seals
The BA Falcon suction accumulator from December
2003 (BA-19C808-B, post December 2003) has a
different mounting to the earlier version of BA Falcon
accumulator (BA-19C808-A, pre December 2003).
Both the later level accumulator bracket and the
welded body apron brackets have been revised, and
the later level accumulator bracket cannot be fitted to
the earlier level body bracket.
CAUTION: All suction accumulators contain a
dessicant which is very hygroscopic (absorbs
moisture). It is very important to keep the ports of
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412-03-55 Air
Conditioning 412-03-55
REMOVAL AND INSTALLATION (Continued)
the new accumulator sealed until immediately
4. Disconnect the accumulator inlet tube from the
prior to its installation.
A/C evaporator core by removing the E-clamp and
bolt. (Refer to E-Clamp Removal and Installation
in this section)
CAUTION: All refrigerant must be recovered
from the A/C system.
CAUTION: Ensure the evaporator outlet
Removal
tube o-ring (Refer to Specifications in this
1. Recover the refrigerant. For additional
section for O-ring details) is present and
information, refer to A/C system discharging and
undamaged prior to assembly of the A/C
recovery in this section.
suction accumulator.
2. Disconnect the A/C suction hose assembly from
CAUTION: Plug all A/C ports to prevent
the suction accumulator at the quick connect joint,
contamination from dirt or moisture.
using the quick joint clamp removal tool. (Refer to
section on quick-connect joint removal/assembly.)
CAUTION: Plug all A/C ports to prevent
contamination from dirt or moisture.
5. Remove the suction accumulator.
Installation
CAUTION: Refer to Refrigerant Oil
Replacement Quantity in this section prior to
3. Remove the two suction accumulator mounting
fitting a new accumulator.
nuts.
1. To install, reverse the removal procedure.
Install the new suction accumulator with the
correct amount of PAG Compressor Oil
ND-Oil 8.
Lubricate the O-ring seals with PAG
Compressor Oil ND-Oil 8.
2. Recharge the A/C system. For additional
information, refer to A/C system evacuation and
charging in this section.
Pressure Cut-off Switch (Pressure
Transducer)
Removal and Installation
CAUTION: All refrigerant must be recovered
from the A/C system.
1. Recover the refrigerant. For additional
information, refer to A/C system discharging and
recovery in this section.
2. Disconnect the A/C pressure cut-off switch
electrical connector (pressure transducer).
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412-03-56 Air
Conditioning 412-03-56
REMOVAL AND INSTALLATION (Continued)
3. Remove the A/C pressure cut-off switch (pressure
sideways & forward (refer to Section 303-03) to
transducer) from the A/C discharge hose
obtain tool access for the A/C liquid
assembly.
line-condenser joint bolt.
4. To install, reverse the removal procedure.
4. Remove the mounting bolts from the A/C
Lubricate the O-ring seals with PAG
condenser core brackets.
Compressor Oil ND-Oil 8.
CAUTION: Prior to removing the
NOTE: Refer to Refrigerant Oil Replacement Quantity
condenser assembly, insert a sheet of
in this section prior to recharging the A/C system.
cardboard either side of the core to protect the
tubes and fins.
5. Recharge the A/C system. For additional
information, refer to A/C system evacuation and
NOTE: The condenser assembly can be removed
charging in this section.
from the top of the vehicle, if the engine cooling
fan and shroud has been removed and the
Condenser Assembly
radiator assembly has been loosened and tilted
rearwards. (refer to Section 303-03)
Removal and Installation
NOTE: The condenser assembly can be removed
CAUTION: All refrigerant must be recovered
from underneath the vehicle, if the air deflector
from the A/C system.
has been removed. (refer to Section 501-02)
NOTE: Installation of a new suction accumulator is
required when repairing the air conditioning system
when there is physical evidence of system
contamination from a failed A/C compressor, damage
to the suction accumulator, evidence of the A/C
system being open to the atmosphere/leaking or
evidence of moisture absorption.
NOTE: If an A/C condenser core leak is suspected,
the A/C condenser core should be leak tested before
it is removed from the vehicle. For additional
information, refer to Electronic Leak Detection and
Fluorescent Dye Leak Detection in this section.
1. Recover the refrigerant. For additional
information, refer to A/C System Discharging and
5. Remove the A/C condenser core.
Recovery in this section.
6. To install, reverse the removal procedure.
2. Remove radiator grille sight cover to access front
of condenser.
Lubricate the new A/C condenser core with
the correct amount of PAG Compressor Oil
3. Remove the bolts from the two hose assemblies
ND-Oil 8 or equivalent meeting Ford
attached to the condenser inlet & outlet tube
specification WSH-M1C231-B. For additional
fittings. Disconnect the two hose assemblies.
information, refer to Refrigerant and Oil
CAUTION: Plug all A/C ports to prevent
Adding in this section.
contamination from dirt or moisture.
Lubricate the O-ring seals with PAG
NOTE: If the vehicle is fitted with a turbo
Compressor Oil ND-Oil 8 or equivalent
intercooler, mounted in front of the condenser, the
meeting Ford specification WSH-M1C231-B.
intercooler will need to be loosened and slid
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