Ford Falcon. Manual — part 236
307-01-47 Automatic
Transmission 307-01-47
GENERAL PROCEDURES (Continued)
indicates C2 clutch slippage or gear train one way
2. Disconnect the battery for approximately one
clutch slippage. Excessive engine speed in ‘R’
minute.
indicates C3 clutch or B2 band slippage.
3. Reconnect the battery.
Stall speed too low
4. Place the T-bar in the "D" position.
When the stall test speeds are low and the engine is
5. Turn the key to the "RUN" position (Key On
properly tuned, converter stator clutch problems are
Engine Off);
indicated. A road test must be performed to determine 6. Leave the T-bar in "D" for at least ten (10)
the exact cause of the trouble. If the stall test speeds
seconds after key-on.
are 300 to 400 rpm below the specified values, and
7. Move the T-bar to the "Park" position for at least
the car cruises properly but has very poor
ten (10) seconds.
acceleration, the converter stator clutch is slipping. If
8. Move the T-bar to "Neutral" position.
the stall test speeds are 300 to 400 rpm below the
specified values, and the car drags at cruising speeds 9. Ten (10) seconds later, the PRNDL display will
and acceleration is poor, the stator clutch could have
fast flash "N" on the display to confirm that the
been installed backwards. Remove the converter and
"green" strategy has been activated.
check the stator clutch by replacing with a converter
10. The operation is complete and it is safe to either
known to be operating correctly and retesting. Below
key through to start the vehicle, or key off.
standard acceleration in top gear above 50 km/h
To check whether "green" transmission strategy
combined with a substantially reduced maximum
is active
speed, indicates that the stator one-way clutch has
locked in the engaged condition. This condition will
If this procedure is performed when the battery has
also be indicated by the transmission overheating,
not been disconnected, or on a key-on cycle other
although the stall speed will remain as specified.
than the first after battery is disconnected, it will not
Renew the converter.
reset the "green" transmission strategy. Instead it will
fast flash "N" to indicate if the "green" transmission
NOTE: The torque converter is a sealed unit without a
strategy is still active, or "N" will remain steady if the
drain plug. The unit must not be dismantled. If a
strategy has expired (i.e. 1500km/1600km has
converter is unsatisfactory in any way then it must be
elapsed since vehicle or transmission was new).
replaced.
Line Pressure Boost Check
Green Transmission Strategy
This test requires that the vehicle be driven on the
(Retraining for new Automatic
road or on a dynamometer whilst monitoring PID
Transmission)
EPCDC with the WDS tester. There should be a sharp
Where a new automatic transmission has been
rise in line pressure when solenoid No. 6 switches off
installed, or any of the transmission bands or clutches as the vehicle is gently accelerated in Drive or
have been replaced, the Powertrain Control Module
Reverse. This should occur at approximately 8%
(PCM) must be reset for "green" transmission
(93LE)/ 10% (97LE) of throttle opening in Drive or 5%
strategy.
(93LE)/17% (97LE) of throttle opening in Reverse.
This strategy ensures that the line pressure is
Lack of pressure boost: This may be caused by a
regulated to correspond with the lower friction
sticking primary regulator valve, a sticking line
coefficient of new clutch material. The strategy
pressure boost valve, faulty No. 6 solenoid or faulty
remains in effect for 1,500km for all six cylinder
connections or wiring.
variants including SFLPG and Turbo, and 1,600km for
Road testing
all V8 variants including XR8 and GT.
Instructions to activate the "green" transmission
NOTE: A road test, using the WDS tester, will
strategy
determine if the ECU, transmission and converter are
functioning correctly. The WDS tester incorporates:
This procedure is now independent of the WDS. It is a
T-Bar sequence that will only work on the first key-on
a Parameter Identification PID to monitor the state
cycle after the battery has been disconnected
of each ON/OFF solenoid (1, 2, 3, 4, 6 and 7):
SS1-4, EPC and TCC.
NOTE: This reset procedure (Steps 5-9) must be
complete within sixty (60) seconds from the first
a PID to monitor transmission gear state: GEAR.
Key-On in Step 5.
a PID to monitor the current ramp of the Variable
Pressure Solenoid (S5): EPCD
1. Ensure the ignition is off.
G73092 en
307-01-48 Automatic
Transmission 307-01-48
GENERAL PROCEDURES (Continued)
Diagnosis Guide
2. Drive the vehicle normally.
C1 Clutch Failure
Slip or no drive in 3rd
Do solenoids 1, 2, 3, 4 & 5 operate in the
or 4th gear
correct sequence?
Will drive in 1st
Gear Solenoid States
instead of 3rd, and
Gear
S1
S2
2nd instead of 4th
Auto 1
OFF
ON
Normal drive in 1st,
2
OFF
ON
2nd and reverse.
3
OFF
OFF
C2 Clutch Failure
Slip or no forward
drive.
4
ON
OFF
Normal reverse.
Do solenoids 3 and 4 operate during
C3 Clutch Failure
Slip or no reverse
gearshifts?
drive.
Does solenoid 5 current ramp during
Normal forward drive.
gearshifts and return to 0.2 amps when shift
C4 Clutch Failure
No engine braking in
is completed (except in Garage 1& Auto 1)?
Manual 1, D2 or D3.
Is solenoid 6 ON at light throttle and OFF at
B1 Band Failure
No 2nd or 4th gear.
heavy throttle?
Will operation in 1st
Does solenoid 7 indicate converter clutch
instead of 2nd, and
lock-up in 3 and in Drive?
3rd instead of 4th
3. Drive the vehicle at minimum throttle and check
B2 Band Failure
No reverse drive.
shift speeds in both adaptive and performance
Manual 1 will not have
modes.
engine braking.
4. Drive the vehicle at 40% throttle opening and
1-2 OWC Slip
No drive in D1.
check shift speeds in both adaptive and
Drive in Manual 1.
performance modes.
1-2 OWC Seized
D1 will have engine
5. Where safe, and legally permissible, drive the
braking.
vehicle at wide open throttle and check shift
Transmission will lock
speeds in both adaptive and performance modes.
up in other forward
6. Where safe, and legally permissible, check the
gears with probable
Sequential Sports Shift / Manual Downshift and
gear or friction
Kickdown shift speeds. During the road test take
element damage.
note of the shift quality, abnormal noise and any
Reverse will function
evidence of slip or shudder for further
normally.
investigation.
3-4 OWC Slip
No drive in D1.
Probable loss of drive
Air Pressure checks
in Manual 1 because
of C4 clutch burn out.
A ‘NO DRIVE’ condition can exist even with correct
transmission fluid pressure, because of inoperative
3-4 OWC Seized
Transmission lock up
clutches or bands. Inoperative bands can be located
in 4th gear causing
through a series of checks by substituting air pressure
probable damage of
for the fluid pressure to determine the location of the
C1/C2 clutch or B1
malfunction. To make the air pressure checks, drain
band burn out.
the transmission fluid and then remove the oil pan and
control valve body. The inoperative units can be
Road Test
located by introducing air pressure into the
1. Check that the engine will only start in Neutral
transmission passages leading to the bands.
and Park.
CAUTION: Do not apply air pressure to the
C4 clutch passage as this may dislodge the piston
‘O’ ring.
G73092 en
307-01-49 Automatic
Transmission 307-01-49
GENERAL PROCEDURES (Continued)
Pressure Apply Ports
Servos
Transmission fluid level adjustment
Apply air pressure to the inner passage of each servo.
The band will be seen to tighten around the drum if
WARNING: Do not touch a hot exhaust pipe
the servo is operating. Apply air pressure to the outer with your hands or allow transmission fluid to
passage of each servo. Again the band will be seen to contact the exhaust pipe.
tighten around the drum if the servo is operating.
NOTE: The transmission is sealed from the factory, oil
While holding air pressure to the outer passage of the level and oil condition checks should only be required
front servo apply air pressure to the release passage
when fluid leakage from the transmission or reduced
of the front servo. The air pressure in the release
transmission performance has occurred.
passage, aided by the return spring, should release
To determine the correct fluid level, proceed as
the front band against the apply pressure.
follows:
1. Place the transmission selector in ‘PARK’ -
Engine switched OFF.
G73093 en
307-01-50 Automatic
Transmission 307-01-50
GENERAL PROCEDURES (Continued)
2. Raise the vehicle on a hoist or place on a service 4. Partially fill the transmission (if the vehicle is on a
pit.
hoist, it should be lowered). Ensure the
park-brake is applied and the selector lever is in
3. The transmission sump should be warm to touch
the ‘PARK’ position. Start the engine and allow to
(this indicates that the transmission is at the
idle, cycle the transmission selector through all
correct temperature for checking oil level).
positions while adding transmission fluid until gear
If the vehicle is at operating temperature -
application is felt.
allow the vehicle to cool down for two, but no
Filler Plug Location
greater than four hours (while hot, the ATF
level is higher and removing the filler plug
may result in oil being expelled from the filler
hole, this will result in low ATF level).
If the engine is cold - the vehicle should be
driven between 3.5 and 4.5 kilometres at light
throttle so engine does not exceed 2500RPM.
4. Clean all dirt from around the service plug prior to
removing. Allow approx. 3 minutes for
transmission oil drainback. Remove the filler plug
and check the O-ring for damage (replace as
necessary).
5. The correct fluid level is reached when the ATF is
level with the bottom of the filler hole, if the level
is low install the filler pump and add oil to the
NOTE : Approx. 9 litres if converter is empty
correct level. When the level is correct, refit and
(dry transmission). Approx. 4 litres if converter
tighten the filler plug to 30 - 35 Nm.
is full (Service refill). An additional 0.5 litres
Filling a drained/dry transmission and
when gear application is felt as above.
convertor to determine the correct
CAUTION: Be careful not to spill oil
fluid level
during the filling procedure.
1. Place the transmission selector in ‘PARK’ -
5. Switch off the engine, remove the oil filler tube
Engine switched OFF.
and refit the filler plug (raise the vehicle on the
hoist if required). The plug is to be tightened to
2. Raise the vehicle on a hoist, or place on a pit (if
30-35Nm.
the vehicle is placed on stands, it should be kept
level).
6. The vehicle should be driven on light throttle so
theengine does not exceed 2500RPM for approx.
3. Clean all dirt from around the service fill plug prior
3.5 to 4.5 kilometres.
to removing the plug. Remove the oil service fill
plug, clean the plug and replace the O-ring as
7. While the engine is idling and with the brake
necessary. Install the oil filler tube into the
applied, cycle the transmission selector through
transmission filler hole.
all gear positions.
8. Stop the engine and raise the vehicle ensuring
the vehicle is level.
9. Allow the vehicle to sit for 3 minutes after the
engine has been turned off. The transmission
sump should be warm to touch. Remove the filler
plug, the correct level is reached when the
transmission fluid is aligned with the bottom of the
filler hole. If the level is low, add a small quantity
of transmission fluid and recheck.
10. Refit the transmission filler plug and tighten to
30-35 Nm. Clean all transmission fluid from the
transmission.
G73093 en
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