Ford Falcon. Manual — part 139

303-01b-70

Engine — 5.4L (3V)

303-01b-70

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)

8. Install the bearing caps and the bolts and tighten

10. Install the camshaft variable timing sprocket

in the sequence shown.

assembly and loosely install the bolt.

NOTE: The camshaft bearing caps must be

reinstalled in their original locations. Record the

camshaft bearing cap locations.
NOTE: Lubricate the bearing caps using clean

engine oil.

11. Install the special tool.

12. Tighten the bolt in two stages:

Stage 1: Tighten to 40 Nm (30 lb-ft).
Stage 2: Tighten an additional 90 degrees.

CAUTION: Only use hand tools to

remove the camshaft phaser sprocket

9. Install a new gasket, the variable camshaft timing

assembly or damage may occur to the

housing and the bolts.

camshaft or camshaft phaser unit.

13. Remove the special tool.

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303-01b-71

Engine — 5.4L (3V)

303-01b-71

ASSEMBLY

Special Tool(s)

Engine

Installer, Crankshaft Rear Oil

Special Tool(s)

Seal

303-516 (T95P-6701-BH)

Installer, Connecting Rod

303-442 (T93P-6136-A)

Installer, Crankshaft Rear Oil

Slinger

303-517 (T95P-6701-CH)

Installer, Crankshaft Vibration

Damper

303-102 (T74P-6316-B)

Lifting Bracket Set, Engine

303-DS086 (D93P-6001-A)

Installer, Crankshaft Front Oil

Seal

303-635

Modular Engine Lift Bracket

303-F047 (014-00073) or

equivalent

Installer, Front Cover Oil Seal

303-335 (T88T-6701-A)

Materials
Motorcraft Silicone

—

Compressor, Piston Ring

Gasket Remover

303-D032 (D81L-6002-C) or

ZC-30

equivalent

Motorcraft Metal Surface —

Prep

ZC-31
Silicone Gasket and

WSE-M4G323-A4

Sealant

F7AZ-19554-EA or

Holding Tool, Crankshaft

equivalent

303-448 (T93P-6303-A)

Instant Adhesive

WSK-M2G402-A4

E8AZ-19554-A
SAE 10W-30 Premium

WSS-M2C153-H

Synthetic Blend Engine

Oil

XO-10W30-QSP or

Installer, Crankshaft Rear Oil

equivalent

Seal

Motorcraft Premium

ESE-M97B44-A (green in

303-518 (T95P-6701-DH)

Engine Coolant

color)

VC-4-A (in Canada

CXC-10; in Oregon VC-5)

or equivalent. Do not mix

coolant types.

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Engine — 5.4L (3V)

303-01b-72

ASSEMBLY (Continued)

Materials

the correct bearing grade for this main

bearing is a ‘‘2’’.

Motorcraft Premium Gold WSS-M97B51-A1 (yellow

Engine Coolant

in color)

Repeat this process for the remaining four

VC-7-A (in Oregon

main bearings.

VC-7-B) or equivalent.

Do not mix coolant types.
Hydraulic Chain

1L3Z-6P250-AA

Tensioner Retaining Clip

Assembly

All Engines
1. Record the main bearing code found on the front

of the engine block.

2. Record the main bearing code found on the back

of the crankshaft.

3. Using the data recorded earlier and the Bearing

Select Fit Chart, Standard Bearings, determine

the required bearing grade for each main bearing.

Read the first letter of the engine block main

bearing code and the first letter of the

crankshaft main bearing code.
Read down the column below the engine

block main bearing code letter, and across the

row next to the crankshaft main bearing code

letter, until the two intersect. This is the

required bearing grade for the number one

crankshaft main bearing.
As an example, if the engine block code letter

is ‘‘F’’ and the crankshaft code letter is ‘‘D’’,

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Engine — 5.4L (3V)

303-01b-73

ASSEMBLY (Continued)

Bearing Select Fit Chart, Standard Bearings

4. If oversize bearings are being used, use the

procedure in the previous step and the Bearing

Select Fit Chart, Oversize Bearings to determine

the required bearing grade for each main bearing.

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