Ford Falcon. Manual — part 88
211-02-5 Power
Steering 211-02-5
DIAGNOSIS AND TESTING
Power Steering Pump — I6
Symptom Chart
Power Steering Pump (I6) Symptom Chart
Condition
Source
Action
Power Steering Fluid Level Low Leak
Jerky
Steering
Remove/Repair as required
Glazed, Loose or Broken Power
Steering Pump Belt
Air in Power Steering System
Binding Front Suspension Ball Joints
or Steering Linkage
Loose, Worn, or Damaged Steering
Linkage or Connections
Loose Steering Gear Mountings
Incorrect Steering Gear Adjustment
Incorrect Brake Adjustment
Incorrect Front Wheel Bearing
Adjustment
Wheel Out of Balance
Obstruction Within Steering Gear
Loose, Worn, or Damaged Steering
Loose
Steering
Remove/Repair as required
Linkage or Connections
Loose Steering Gear Mountings
Incorrect Steering Gear Adjustment
Incorrect Front Wheel Bearing
Adjustment
Hard Steering and/ or Loss of Power
Incorrect Tyre Pressure
Remove/Repair as required
Tyre Sizes Not Uniform
Assist
Power Steering Fluid Level Low Leak
Glazed, Loose or Broken Power
Steering Pump Belt
Lack of Lubrication
Air in Power Steering System
Obstruction in Power Steering Lines
Binding Front Suspension Ball Joints
or Steering Linkage
Insufficient Steering Pump Pressure
Incorrect Steering Gear Adjustment
Incorrect Front Wheel Alignment
Excessive Wear of Steering Pump
Internal Parts
Steering Gear Valve Sleeve or Seals
Worn
Obstruction Within Steering Gear
Incorrect Tyre Pressure
Hard Turning When Stationary
Remove/Repair as required
Tyre Sizes Not Uniform
Power Steering Fluid Level Low Leak
Glazed, Loose or Broken Power
Steering Pump Belt
Lack of Lubrication
Obstruction in Power Steering Lines
Binding Front Suspension Ball Joints
or Steering Linkage
Insufficient Steering Pump Pressure
Incorrect Steering Gear Adjustment
Steering Gear Valve Sleeve or Seals
Worn
Obstruction Within Steering Gear
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211-02-6 Power
Steering 211-02-6
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
Power Steering Fluid Level Low Leak
Steering and Suspension Noises
Remove/Repair as required
Sagging or Broken Spring
Glazed, Loose or Broken Power
Steering Pump Belt
Broken Rear Spring Tie Bolts (Wagon)
Lack of Lubrication
Air in Power Steering System
Obstruction in Power Steering Lines
Loose or Weak Shock Absorber
Loose or Worn Suspension Arm
Bushings
Binding Front Suspension Ball Joints
or Steering Linkage
Loose, Worn, or Damaged Steering
Linkage or Connections
Loose Steering Gear Mountings
Incorrect Steering Gear Adjustment
Incorrect Brake Adjustment
Incorrect Front Wheel Bearing
Adjustment
Incorrect Front Wheel Alignment
Bent Rear Axle Housing
Excessive Wear of Steering Pump
Internal Parts
Incorrect Tyre Pressure
Shimmy or Wheel Tramp
Remove/Repair as required
Broken Rear Spring Tie Bolts (Wagon)
Air in Power Steering System
Loose or Weak Shock Absorber
Loose or Worn Suspension Arm
Bushings
Loose, Worn, or Damaged Steering
Linkage or Connections
Loose Steering Gear Mountings
Incorrect Steering Gear Adjustment
Incorrect Front Wheel Bearing
Adjustment
Wheel Out of Balance
Incorrect Front Wheel Alignment
Out-of-Round Wheel
Incorrect Tyre Pressure
Pull to One Side
Remove/Repair as required
Tyre Sizes Not Uniform
Overloaded or Unevenly Loaded
Vehicle
Sagging or Broken Spring
Rear Spring Tie Bolt Off Centre
(Wagon)
Broken Rear Spring Tie Bolts (Wagon)
Rear Spring Front Hanger Mislocated
(Wagon)
Bent Spindle Arm
Bent Spindle
Loose or Worn Suspension Arm
Bushings
Incorrect Brake Adjustment
Incorrect Front Wheel Bearing
Adjustment
Incorrect Front Wheel Alignment
Frame or Underbody Out of Alignment
Bent Rear Axle Housing
Steering Gear Valve Sleeve or Seals
Worn
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211-02-7 Power
Steering 211-02-7
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
Incorrect Tyre Pressure
Side- to- side Wander
Remove/Repair as required
Tyre Sizes Not Uniform
Overloaded or Unevenly Loaded
Vehicle
Sagging or Broken Spring
Broken Rear Spring Tie Bolts (Wagon)
Bent Spindle Arm
Bent Spindle
Loose or Weak Shock Absorber
Loose or Worn Suspension Arm
Bushings
Loose, Worn, or Damaged Steering
Linkage or Connections
Loose Steering Gear Mountings
Incorrect Steering Gear Adjustment
Incorrect Front Wheel Bearing
Adjustment
Incorrect Front Wheel Alignment
Incorrect Tyre Pressure
Body Sway or Roll
Remove/Repair as required
Sagging or Broken Spring
Broken Rear Spring Tie Bolts (Wagon)
Loose or Weak Shock Absorber
Incorrect Steering Gear Adjustment
Incorrect Tyre Pressure
Tyre Squeal on Turns
Remove/Repair as required
Tyre Sizes Not Uniform
Bent Spindle Arm
Bent Spindle
Loose, Worn, or Damaged Steering
Linkage or Connections
Incorrect Front Wheel Alignment
Incorrect Tyre Pressure
Binding or Poor Recovery
Remove/Repair as required
Lack of Lubrication
Binding Front Suspension Ball Joints
or Steering Linkage
Insufficient Steering Pump Pressure
Incorrect Steering Gear Adjustment
Incorrect Brake Adjustment
Incorrect Front Wheel Alignment
Steering Gear Valve Sleeve or Seals
Worn
Obstruction Within Steering Gear
Incorrect Tyre Pressure
Abnormal or Irregular Tyre Wear
Remove/Repair as required
Tyre Sizes Not Uniform
Overloaded or Unevenly Loaded
Vehicle
Sagging or Broken Spring
Rear Spring Tie Bolt Off Centre
(Wagon)
Broken Rear Spring Tie Bolts (Wagon)
Rear Spring Front Hanger Mislocated
(Wagon)
Bent Spindle Arm
Bent Spindle
Loose or Weak Shock Absorber
Loose or Worn Suspension Arm
Bushings
Loose, Worn, or Damaged Steering
Linkage or Connections
Incorrect Steering Gear Adjustment
Incorrect Brake Adjustment
Incorrect Front Wheel Bearing
Adjustment
Wheel Out of Balance
Incorrect Front Wheel Alignment
Out-of-Round Wheel
Frame or Underbody Out of Alignment
Bent Rear Axle Housing
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211-02-8 Power
Steering 211-02-8
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
Incorrect Tyre Pressure
Sag at One Wheel
Remove/Repair as required
Tyre Sizes Not Uniform
Overloaded or Unevenly Loaded
Vehicle
Sagging or Broken Spring
Loose or Worn Suspension Arm
Bushings
Incorrect Tyre Pressure
Hard or Rough Ride
Remove/Repair as required
Overloaded or Unevenly Loaded
Vehicle
Sagging or Broken Spring
Lack of Lubrication
Loose or Weak Shock Absorber
Loose or Worn Suspension Arm
Bushings
Binding Front Suspension Ball Joints
or Steering Linkage
Wheel Out of Balance
Out-of-Round Wheel
Rear Suspension Misalignment (Dog-
Rear Spring Tie Bolt Off Centre
Remove/Repair as required
(Wagon)
Tracking)
Broken Rear Spring Tie Bolts (Wagon)
Rear Spring Front Hanger Mislocated
(Wagon)
Loose or Worn Suspension Arm
Bushings
Frame or Underbody Out of Alignment
Bent Rear Axle Housing
WARNING: Whenever a repair to the power
steering system is carried out, which may permit
air to enter the fluid lines or the pump, the system
must be purged of air on completion of the repair.
CAUTION: Do not hold the steering gear
against the lock stops for more than 5 seconds.
Several of these symptoms are also common to
suspension, frame, and wheel and tyre troubles. For
this reason, be sure that the cause of the trouble is in
the power steering pump before adjusting, repairing,
or replacing any of the pump parts.
General Diagnosis
Condition
Source
Action
Chirp noise in steering pump
Loose belt
Remove/Repair as required
Belt squeal (particularly noticeable at
Loose belt
Remove/Repair as required
full wheel travel and standstill parking).
Excessive back-pressure in hoses or
Growl noise in steering pump
Remove/Repair as required
steering gear caused by restriction
Growl noise in steering pump
Scored pressure plate, thrust plate or
Remove/Repair as required
(particularly noticeable at full wheel
rotor.
travel and standstill parking).
Extreme wear of pump ring and vanes.
Low oil level.
Groan noise in steering pump
Remove/Repair as required
Air in the oil. Poor pressure hose
connection
Rattle noise in steering pump
Vanes not installed properly.
Remove/Repair as required
G37362 en
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