Ford Falcon. Manual — part 73
206-06-12 Hydraulic
Brake
Actuation 206-06-12
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
C3
PCM CHECK
Back probe an earth at the PCM connector terminal B25 B00 (G-R
Yes
wire).
PCM issue. Refer to Section 303-14.
Ignition ON.
No
Go to C4
Apply brake pedal.
Do the rear stop lamps now illuminate?
C4
STOP LAMP SWITCH CONTINUITY
Remove the Stop lamp switch. Refer to Section 417-01.
Yes
Stop lamp switch Okay
Carry out a continuity test.
No
With the stop lamp switch plunger Out = Continuity.
Replace the stop lamp switch. Refer in this
Push the stop lamp switch plunger Inwards = Open circuit.
Section.
Is the stop lamp switch continuity check Okay?
PINPOINT TEST D : CRUISE CONTROL BRAKE PEDAL CUT OFF SWITCH
Test Step
Result / Action to Take
D1
STOP LAMP CIRCUIT FUSE
Check the 15 Amp Fuse ???
Yes
Replace Fuse and recheck.
Was Fuse blown?
NOTE: If Fuse blows again, this could indicate
an electrical system fault.
No
Go to D2
D2
CRUISE CONTROL SWITCH CONTINUITY
Remove the cruise control switch, colour Green. Refer to Section
Yes
303-14.
Go to D3
Carry out a continuity test.
No
Replace the cruise control switch. Refer to
With the switch pin Out = Open circuit.
Section 303-14.
Push the switch pin Inwards = continuity.
Is the cruise control switch continuity check Okay?
D3
SWITCH EARTH CIRCUIT CONTINUITY
Disconnect the electrical connector at the cruise control switch and
Yes
the PCM.
PCM issue. Refer to Section 303-14.
Check the LG wire (511) from the switch connector to the PCM
No
terminal B32 RBS.
Check and repair wiring or terminal fault
Was there continuity?
G22114 en
206-06-13 Hydraulic
Brake
Actuation 206-06-13
DIAGNOSIS AND TESTING (Continued)
PINPOINT TEST E : ADJUSTABLE PEDAL ISSUES
NOTE: The Pedal adjustment motor is equipped with a Thermal cutout feature. If the motor is operated for an
extended period this Thermal cutout will open circuit (trip). In this case wait for 5 Minutes to allow resetting of
the Thermal cutout device.
Test Step
Result / Action to Take
E1
NO ADJUSTMENT RESPONSE - PART 1
Check to see if the electric wiring connector C-379 is connected, to
Yes
the pedal adjustment motor.
Go to E2
Is C-379 connected?
No
Reconnect the connector and retest
E2
PEDAL BOX HARNESS
Check to see if the electrical wiring connector C-395 is connected.
Yes
Go to E3
Is C-395 connected?
No
Reconnect the connector and retest
E3
NO PEDAL RESPONSE
Remove the electrical connector C-379 from the pedal adjustment
Yes
motor.
Go to E4
Ignition On.
No
Electrical issue at the vehicle harness. Refer to
Using a multimeter, check the Voltage at the terminals, Red (+) and
Section 418-00 & Wiring Supplement.
White (-) wires at the vehicle harness connector C-379.
Is the Voltage less than 2 Volts?
E4
ADJUSTMENT SWITCH VOLTAGE CHECK
Remove the electrical connector C-379 from the pedal adjustment
Yes
motor.
Go to E5 (reconnect connector C-379).
Using a multimeter, check the Voltage at the terminals, Red (+) and
No
White (-) wires at the vehicle harness connector C-379.
Go to E6
Ignition On. Hold down the Brake pedal adjustment switch (at steering
column).
NOTE:
The voltage polarity will change when the switch is held in
the opposite direction.
Is the voltage reading equal to or greater than 12 volts?
E5
BRAKE PEDAL ADJUSTMENT SWITCH
Ignition On.
Yes
Go to E7
Ensure that the "thermal cutout has not "tripped" (will have to wait 5
Minutes for reset).
No
Replace the Adjustment Motor. Refer to
Operate Pedal adjustment switch.
procedure in this section.
Does the motor emit a "click" sound when the switch is
operated?
G22114 en
206-06-14 Hydraulic
Brake
Actuation 206-06-14
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
E6
PEDAL ACTIVATION SWITCH
Remove the lower section of the steering shroud. Refer to Section
Yes
211-04.
Carry out vehicle wiring harness testing. Refer to
the appropriate wiring diaghram.
Disconnect the electrical connector from the activation switch
harness.
No
Replace the pedal activation switch. Refer to
Push the activation switch to the forward position. Using an Ohms
Section 211-05.
meter check for continuity between the Black, Blue/Black and
Blue/Orange wires.
Push the activation switch to the downwards position. Using an Ohms
meter check for continuity between the Black, Yellow and
Blue/Orange wires.
Did the activation switch have continuity in the forward /
downward Ohms check?
E7
MEMORY FUNCTION NOT OPERATING (MEMORY UNIT
ONLY)
Yes
NOTE:
Pedal position sensor faults should have been set by error code
Replace the adjustment cable assembly. Refer
from the memory seat control.
to procedure in this section.
Disconnect the Potentiometer electrical connector C-378 from the
No
adjustment cable.
If the resistance reading was greater than 10 K
Using a multimeter, check the resistance at the terminals, L - Y (+)
Ω. Replace the adjustment cable. Refer to
and White (-) wires at the vehicle harness connector C-378.
procedure in this section.
Otherwise.
Reconnect connector C-378.
Go to E8
Was the resistance less than 1.5 K
Ω?
E8
POTENTIOMETER - RESISTANCE FEED BACK STAGE-1
(MEMORY ONLY)
Adjust pedals to the fully forward position.
Yes
Go to E9
Using a multimeter, check the resistance at the terminals, L - Y (+)
and White (-) wires at the vehicle harness connector C-378.
No
Replace the adjustment cable. Refer to
Adjust pedals to the fully rearward position.
procedure in this section.
Using a multimeter, check the resistance at the terminals, L - Y (+)
and White (-) wires at the vehicle harness connector C-378.
Is the resistance value between the fully forward and rearward
positions greater than 600
Ω?
E9
POTENTIOMETER - RESISTANCE FEED BACK STAGE-
2 (MEMORY ONLY)
Using the resistance readings taken in E 7.
Yes
Go to E10
Was the resistance reading for "full forward " position between
1.5 and 4.5 K
Ω?
No
Adjustment cable incorrectly adjusted. Refer to
procedure in this section.
E10
ADUSTMENT CABLE
Check the adjustment cable for jamming, crushed, twisted or caught
Yes
condition.
Remove the adjustment cable. Refer to
procedure in this section.
Did any of the above occur?
Grasp the inner cable to see if it turns freely, if
not replace the cable. Refer to procedure in this
section or the cause of twisting, jamming etc.
No
Go to E11
G22114 en
206-06-15 Hydraulic
Brake
Actuation 206-06-15
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
E11
BRAKE PEDAL ADJUSTMENT TRANSMISSION / CABLE
Gently disconnect the drive cable from the adjustment motor
Yes
transmission (located top of brake pedal).
Go to E12
Using your fingers fully rotate the inner cable 10 times clockwise and
No
10 times anticlockwise.
Replace pedal box assembly. Refer to
procedure in this section.
View the brake pedal for movement while turning the inner cable.
Clockwise - Rearward pedal movement, anticlockwise - Forward
pedal movement.
NOTE:
When turning the inner cable the pedal will only move very
slightly. Care should be taken when viewing movement.
Does the pedal move when cable turned?
E12
ACCELERATOR ADJUSTMENT TRANSMISSION. PART -
1
Disconnect the brake pedal transmission drive cable from the brake
Yes
pedal transmission.
Go to E14
Ignition On.
No
Go to E13
Operate the adjustment switch.
Does the accelerator pedal move?
E13
ACCELERATOR ADJUSTMENT TRANSMISSION. PART-
2
Remove the pedal box assembly from the vehicle. Refer to procedure
Yes
in this section.
Pedal adjustment transmission operating okay.
Replace the adjusting motor. Refer to procedure
Remove the adjusting motor. Refer to procedure in this section.
in this section.
Using your fingers, fully rotate the accelerator pedal transmission
No
"short" cable 10 times clockwise and 10 times anti-clockwise. View
Replace the pedal adjustment transmission.
the accelerator pedal for movement while turning the cable.
Refer to procedure in this section.
NOTE:
When turning the cable the accelerator pedal will only move
very slightly. Care should be taken when viewing pedal movement.
Did the cable turn?
E14
STEP OVER HEIGHT CHECK PART 1
Measure the Step over height between the Brake and Accelerator
Yes
pedal.
Rectify the pedal Indexing. Refer to procedure in
this section.
Is the measured height distance more than 40mm?
No
Go to E15
E15
STEP OVER HEIGHT CHECK PART 2
Measure the Step over height between the Brake and Accelerator
Yes
pedal.
Rectify the pedal Indexing. Refer to procedure in
this section.
Is the measured height distance less than 30mm?
No
Step Over height okay, no further work required.
G22114 en
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст