Ford Falcon. Manual — part 293

310-00-13 Fuel

System 310-00-13

REMOVAL AND INSTALLATION (Continued)

2. Disconnect the line at each end and remove the

line from the holding clips along the underbody.

Item

Description

1

Fuel Tube Assembly

Item

Description

2

Vapour Fuel Hose

1

Fuel tube return

3

Fuel Tube Assembly

2

Fuel vapour hose

4

Fuel Line Support Bracket

3

Fuel tank to vapour hose

5

Rivet

4

Rear brake lines

5

Fuel tube return

Item

Description

1

Fuel Tube Assembly

Item

Description

2

Ventilation to Storage Canister Rear Tube

1

Fuel Tube Assembly

3

Front Upper to Engine Tube

2

Blind Rivet 4.8 x 13.8

4

Return Fuel Line Assembly

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310-00-14 Fuel

System 310-00-14

REMOVAL AND INSTALLATION (Continued)

Item

Description

Item

Description

1

Rivet

1

Fuel Tubing Shield

2

Fuel Tube Assembly

2

Screw

3

Vapour Line

4

Delivery Line

5

Return Line

Item

Description

1

Fuel Tank Filler Pipe Assembly

2

Bolt M6x25

Item

Description

3

Cobra Clamp

1

Fuel Tank Assembly

4

Pipe End

2

Fuel Lines

Installation

3

Bracket

1. Position the lines in the underbody clips and

tighten the clips. Fill the tank, start the engine,

and check for leaks.

Vapour Lines

The vapour lines can be replaced similarly to the fuel

lines.

Carbon Canister

The carbon canister is good for the life of the vehicle;

however the canister must be replaced if punctured,

subjected to crushing, corrosion or contamination by

any liquid such as oil, fuel or water.

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310-00-15 Fuel

System 310-00-15

REMOVAL AND INSTALLATION (Continued)

5. Disconnect the fuel module assembly electrical

harness.

6. Remove the three fuel lines using AU601 from the

fuel module assembly.

Item

Description

1

Tube

2

Return Fuel Tube

3

Fuel Tube Assembly

7. Unscrew all six fuel module bolts using a Philips

3

RR BrakeTube Assembly

screwdriver.

Fuel Module - Fuel Pump

Special Tool(s)

Quick connect removal special

service tool

AU601

Removal
1. Record radio presets and disconnect the negative

terminal of the battery.

8. Remove fuel module retainer and fuel module

2. Relieve fuel system pressure. Refer to the Fuel

assembly from the fuel tank.

Pressure Relief in the General Procedure section

9. Disconnect (Blue/Black) sender electrical

of this chapter.

connector from the fuel module.

3. Drain fuel tank. Refer to Draining Fuel in the

NOTE: After removing the fuel module assembly,

General Procedure section of this chapter.

cover the fuel tank to prevent any contamination

of fuel.

4. Remove the rear seat cushion.

Installation
1. Replace original gasket from top of fuel tank with

a new gasket.

CAUTION: Fuel module gasket must

always be replaced with a new gasket before

installing a new fuel module assembly.

2. Reconnect (Blue/Black) sender electrical

connector to new fuel module assembly.

3. Reinstall fuel module assembly to the fuel tank.

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310-00-16 Fuel

System 310-00-16

REMOVAL AND INSTALLATION (Continued)

4. Screw fuel module retainer onto fuel module

Sender Assembly

assembly and fuel tank with bolts, tightening to

2.2

±0.3Nm.

Removal
1. Remove the Fuel Module, Refer to Fuel pump

Removal and Installation in this section.

CAUTION: Do not allow any portion of the

float arm to bend. Be sure the 90º bend near

the pivot of the float arm is intact. A deformed

float arm will result in an inoperative sending

unit.

2. Remove the sender assembly from the bracket by

moving it to forward and to the side.

5. Connect the three fuel lines to the fuel module

assembly.

6. Connect the electrical harness to the fuel module

assembly.

3. Rotate the sender assembly and manovour out.

7. Replace the rear seat cushion.

8. Refill the fuel tank.
9. Reconnect the battery and reset the radio presets

and the clock.

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